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HEIDELBERG DryStar 2000 CAN User Manual

HEIDELBERG DryStar 2000 CAN
40 pages
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DryStar 2000 CAN
SM/CD 102
SM 74
Betriebsanleitung
Instruction manual
Instructions d’utilisation
Manual de instrucciones
Edition: 01.2004 S C7.170.9004/01
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HEIDELBERG DryStar 2000 CAN Specifications

General IconGeneral
TypeDrying System
ModelDryStar 2000 CAN
CompatibilityHeidelberg printing presses
FunctionDrying
ControlCAN bus

Summary

Foreword

Instruction Manual Purpose

Details the manual's purpose and lists all supported DryStar 2000 CAN variants for operation and troubleshooting.

Document Formatting Conventions

Explains how components in figures and operational steps are presented within the manual.

Technical Abbreviations

Provides a list of common abbreviations used throughout the manual for clarity.

Safety

Basic Safety Requirements

Emphasizes the need for personnel to read and understand the manual, particularly the safety chapter, before operating the unit.

Organization of Safety Instructions

Explains the three categories of safety instructions (Level 1, 2, 3) and their associated symbols.

Operation, Maintenance, and Troubleshooting Safety

Outlines critical safety procedures to prevent hazards during operation, maintenance, and troubleshooting.

Safe Handling of Chemicals

Provides essential safety guidelines for handling cleaning agents, solvents, inks, and varnishes.

Safe Handling of Anti-Freezing Agents

Details precautions for handling anti-freezing agents, focusing on health hazards and environmental protection.

Safe Handling of Dryer Units

Warns about risks associated with hot dryer units and IR radiation, advising careful handling and protective measures.

Safety with Compressed Air

Advises on safety precautions when using compressed air to prevent injury and equipment damage.

Proper Use of the Unit

Defines the intended use of the unit and clarifies liability for misuse.

Warranty Terms and Conditions

Lists conditions that will render the manufacturer's warranty null and void.

General Information About the Drying Process

Drying Process Overview

Explains the principles of drying for inks and coatings in offset printing, including IR and hot air usage.

IR Radiator Functionality

Describes the operation, cooling, and output control of IR radiators within the drying units.

Coating Dryer Details

Explains the function of the coating dryer, its IR radiators, and hot air nozzles for varnish drying.

Extended Delivery Features

Details features of the extended delivery, including support for multiple slide-in units and enhanced ventilation.

Pile Surface Temperature Control

Defines pile surface temperature as a drying metric and explains its controlled adjustment.

Description

DryStar 2000 CAN Function

Defines the DryStar 2000 CAN as an accessory for printing presses that aids in drying printed and coated sheets.

DryStar 2000 CAN Versions

Identifies the two main versions of the DryStar 2000 CAN: air-cooled and water-cooled.

Air-Cooled Version Description

Explains the air-cooled version's heat release mechanism and its ventilation requirements.

Water-Cooled Version Description

Describes the water-cooled version, its heat exchange process, and exhaust air management.

DryStar 2000 CAN Operation Method

States that the DryStar 2000 CAN is controlled using the printing press's CP2000 Center interface.

DryStar 2000 CAN Variants Overview

Introduces the various configurations of the DryStar 2000 CAN for different printing press models.

DryStar 2000 CAN SM 74 Configuration

Details the SM 74 variant, consisting of a dryer cabinet and an IR slide-in unit.

DryStar 2000 CAN SM 74 L Configuration

Describes the SM 74 L variant, which includes a dryer cabinet and an IR + hot air slide-in unit.

DryStar 2000 CAN SM 74 LX Configuration

Explains the SM 74 LX variant with a dryer cabinet and multiple slide-in units (IR, hot air, cooling).

DryStar 2000 CAN SM/CD 102 Configuration

Outlines the SM/CD 102 variant, comprising a dryer cabinet and an IR slide-in unit.

DryStar 2000 CAN SM/CD 102 L Configuration

Details the SM/CD 102 L variant, including a dryer cabinet and an IR + hot air slide-in unit.

DryStar 2000 CAN CD 102 L + ZT Configuration

Describes the CD 102 L + ZT variant, featuring an interdeck dryer and an IR + hot air slide-in unit.

DryStar 2000 CAN SM/CD 102 LX Configuration

Explains the SM/CD 102 LX variant with a dryer cabinet and multiple slide-in units for IR, hot air, and cooling.

DryStar 2000 CAN CD 102 LX + ZT Configuration

Details the CD 102 LX + ZT variant, including an interdeck dryer and multiple slide-in units.

DryStar 2000 CAN SM/CD 102 with UV Dryer Configuration

Describes the SM/CD 102 LX + UV variant, incorporating IR, hot air, cooling, and UV dryer components.

Main Components

Dryer Cabinet Description

Details the dryer cabinet, housing blowers, cooling units, and the main control electronics.

Dryer Slide-in Unit 1 (IR)

Explains the function and components of the IR slide-in unit, including radiators and cooling air connection.

DryStar 2000 CAN SM 74 Slide-in Unit

Details the specific IR slide-in unit configuration for the DryStar 2000 CAN SM 74.

DryStar 2000 CAN SM/CD 102 Slide-in Unit

Describes the IR slide-in unit for the SM/CD 102 variant, including its process exhaust air connection.

Dryer Slide-in Units 1 & 2 (IR + Hot Air)

Explains slide-in units that combine IR and hot air for enhanced drying through heat radiation and convection.

SM 74 L/LX IR/Hot Air Slide-in Units

Details the IR and hot air slide-in units for SM 74 L/LX variants, noting nozzle volume flow adjustment.

SM/CD 102 L/LX IR/Hot Air Slide-in Units

Describes IR and hot air slide-in units for SM/CD 102 L/LX variants, including nozzle width adjustment.

Dryer Slide-in Unit 3 (Cooling Air)

Explains the function of the cooling air slide-in unit in cooling sheets post-drying.

SM 74 LX Cooling Air Slide-in Unit

Details the cooling air slide-in unit for the SM 74 LX variant, including nozzle control.

SM/CD 102 Cooling Air Slide-in Unit

Describes the cooling air slide-in unit for SM/CD 102 variants, noting nozzle volume flow adjustment.

Interdeck Dryer (IR)

Explains the IR interdeck dryer's installation and operation, including its radiators, blower, and exhaust system.

Operation

Dryer Cabinet Controls

Identifies the main switch on the dryer cabinet and refers to external manuals for further operational details.

Switching On the DryStar 2000 CAN

Provides step-by-step instructions for activating the DryStar 2000 CAN unit via its main switch.

Switching Off the DryStar 2000 CAN

Explains the procedure for deactivating the DryStar 2000 CAN unit using its main switch control lever.

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