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HEIDELBERG DryStar 2000 User Manual

HEIDELBERG DryStar 2000
30 pages
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DryStar 2000
SM/CD 102
SM 74
Instruction manual
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HEIDELBERG DryStar 2000 Specifications

General IconGeneral
BrandHEIDELBERG
ModelDryStar 2000
CategoryIndustrial Equipment
LanguageEnglish

Summary

1 Foreword

1.1 Instruction Manual Scope

Explains the manual's purpose and the DryStar 2000 variants it covers.

1.2 Formatting Conventions

Details how components, figures, and operational steps are displayed in the manual.

1.3 Abbreviations

Lists common abbreviations used throughout the manual.

2 Safety

2.1 Basic Safety Requirements

Outlines fundamental safety principles for personnel operating or maintaining the unit.

2.2 Safety Instruction Organization

Explains the classification and pictograms used for safety warnings in the manual.

Safety Instruction Category 1 (Warning)

Details warnings for dangerous situations, potential serious injury, and associated pictograms.

Safety Instruction Category 2 (Caution)

Details cautions for dangerous situations and potential equipment damage with pictograms.

Instruction Category 3 (General Note)

Provides additional information and tips for optimal unit usage.

2.3 Operation, Maintenance, and Troubleshooting

Prohibited Operations and Personnel Qualifications

Lists forbidden actions and mandates qualified personnel for unit operations.

Safety Device Management

Emphasizes checking, not disabling, and daily function checks of safety devices.

Maintenance and Servicing Safety

Highlights risks in maintenance, need for caution, and safe servicing procedures.

2.4 Handling Hazardous Materials

Handling Cleaning Agents and Solvents

Safety guidelines for handling flammable, volatile, or toxic substances.

Handling Anti-freezing Agents

Precautions for handling anti-freezing agents, focusing on health and environmental safety.

2.6 Handling Dryer Slide-in Units

Burn and Eye Protection

Advises on preventing burns from hot units and eye damage from IR radiation.

Radiator Sensitivity and Cleaning

Details IR radiator sensitivity to pressure and dirt, and cleaning procedures.

2.7-2.9 Safety and Compliance

Working with Compressed Air

Safety instructions for using compressed air, covering injury and damage risks.

Proper Use and Warranty Terms

Defines correct unit usage and conditions that void the manufacturer's warranty.

3 General Information about the Drying Process

Drying Process Mechanisms

Explains how inks and coatings dry using IR and hot air.

IR Radiator Functionality

Details IR radiator operation, cooling, and energy-saving features.

Coating Dryer and Extended Delivery

Covers coating dryer functions and features of extended delivery systems.

Pile Surface Temperature Control

Describes pile surface temperature measurement and its controlled adjustment for drying.

4 Description

4.1 DryStar 2000 Function

Describes the DryStar 2000 as an accessory for printing press drying.

4.2 DryStar 2000 Versions

Lists the air-cooled and water-cooled versions of the DryStar 2000.

4.3 DryStar 2000 Operation

Explains how the unit is operated from the press delivery and dryer cabinet.

4.4 Variants

4.4.1 DryStar 2000 SM 74

Details the SM 74 variant for standard delivery without coating.

4.4.2 DryStar 2000 SM 74 L

Details the SM 74 L variant for standard delivery with coating.

4.4.3 DryStar 2000 SM 74 LX

Details the SM 74 LX variant for extended delivery with coating.

4.4.4 DryStar 2000 SM/CD 102

Details the SM/CD 102 variant for standard delivery without coating.

4.4.5 DryStar 2000 SM/CD 102 L

Details the SM/CD 102 L variant for standard delivery with coating.

4.4.6 DryStar 2000 CD 102 L + ZT

Details the CD 102 L + ZT variant with coating and interdeck dryer.

4.4.7 DryStar 2000 SM/CD 102 LX

Details the SM/CD 102 LX variant for extended delivery with coating.

4.4.8 DryStar 2000 CD 102 LX + ZT

Details the CD 102 LX + ZT variant for extended delivery with coating and interdeck dryer.

4.4.9 DryStar 2000 SM/CD 102 with UV Dryer

Details the SM/CD 102 LX + UV variant, noting UV components are excluded.

5 Main Components

5.1 Dryer Cabinet

Describes the dryer cabinet's contents: blowers, cooling units, and electronics.

5.2 Dryer Slide-in Unit 1 (IR)

Details the IR dryer slide-in unit, specifically for the SM 74.

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