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General| Protection | IP 53 |
|---|---|
| Operating Current | ≤ 200 mA |
| Protection Class | IP53 |
| Signal Period | 20 µm |
| Power Supply | 5 V ±5% |
| Operating Temperature | 0 °C to +50 °C |
| Operating Voltage | 5 VDC ±5% |
| Storage Temperature | -20°C to 70°C |
Installation and commissioning must be performed by a qualified specialist following safety regulations.
Ensure the system is disconnected from power before connecting or disconnecting. Use only when voltage-free.
Illustrates the main components of the system, including the scanning unit and housing sections.
Identifies items that are not included and must be ordered separately, like adapter cables.
Illustrates the shipping brace and its use for securing the scanning unit during transport.
Details the connecting cable and the mounting gauge used for installation and alignment.
Details the mounting instructions booklet (A) and small parts kit (K) included in the delivery.
Identifies the scale tape (M), sealing lips (L), and bearing strips (B) supplied with the product.
Shows the included end sections (E1, E2) and seal (D) for the scale housing.
Lists and describes small parts such as the scale tape puller (Ew), sealing lip clamp (O), and plugs (PF).
Details components for reference marks, including the slider (S) and label (RM).
Select mounting location to prevent scanning unit contact and protect sealing lips from contamination.
For vertical installation without compressed air, remove the drain screw.
Ensure no contamination enters the scale housing during the mounting process.
Do not touch the graduation side of the scale tape and avoid bending it.
Protect electronics from static charge using a grounded bracelet during handling.
Tilt, pull out, and rotate the PCB by 180°, inserting the connector side first. Avoid pinching wires.
Reference marks can be selected at mounting holes or at intervals of n x 50 mm.
Insert the reference mark selector plate and slide the red reference mark slider to the desired position.
Provides detailed drawings with dimensions, tolerances (ISO 8015, ISO 2768-mH), and component labels.
Presents detailed drawings with dimensions and tolerances for the mirror-imaged configuration.
Details mounting possibilities and specific tolerances for positioning and alignment.
Confirms that horizontal mounting is a permissible installation method.
Specifies requirements for mating surfaces and details of threaded mounting holes and screws.
Emphasizes that mounting surfaces must be clean and free of paint for proper installation.
Remove end cap, scale clamp, and protecting cap. Align end section to machine guideway and screw down.
Use a washer for recessed elements. Slide seal with shipping protection off. Drill holes if needed.
Place next section, align, mark holes, maintain gap 'b' using spacer Z, insert seal D.
Align the attached housing to the machine guideway F and screw down. Continue with remaining sections.
Remove end cap and cover plate Q. Loosen screw Ss. Remove tensioning device and slide off stop plate KA.
Attach the end section to the housing section, align, and screw down. Follow same procedure for other sections.
Use the scale tape puller Ew to insert bearing strips. Hook strips with beveled corners pointing upwards.
Slide the bearing strip into the housing, ensuring it is properly seated in the groove.
Do not touch the graduation; clean contaminated surfaces with lint-free cloth and spirit or alcohol.
Write down the shortening factor Vk and scale-tape serial number from the aluminum label.
Ensure the square hole aligns with end section E2. Observe correct orientation of the graduation side.
Insert scale tape puller Ew, hook the tape, slide it into the housing, ensuring correct groove seating.
Screw out tensioning screw SM, hook tape, slide in with device, and tighten screws (1 Nm).
Unscrew clamping screws Sk, secure holder KM with screws ST. Loosely affix scale tape with clamping screws Sk.
Loosen ST, tighten Sk for no play (0.1 Nm). Tighten ST (1 Nm). Tighten SM until no play, then tension by 10 revolutions.
Tighten clamping screws SK to approximately 1.5 Nm, ensuring the 2 Nm torque limit is not exceeded.
Loosen the scale tape by 11 revolutions of the tensioning screw SM.
Sealing lips are preloaded. Mark length (L x 0.99). Lubricate the inside with sealing lip grease FT.
Pull in both sealing lips, letting them protrude 1 mm. Loosen with fingers if stiff.
Use reference mark slider S to orient sealing lips outward over ~500 mm. Ensure correct relative positioning.
At the second end, pull lips out 1 mm past marking. Orient outward ~500 mm. Cut lips at the marking.
Orient sealing lips outward over the entire length, ensuring 1 mm protrusion. Do not move reference mark selector plate R.
Slide stop plate KA onto end section. Secure end cap with 3 screws (1 Nm). Ensure lips are seated correctly.
Loosen screw SO on end cap K2. Insert sealing lip clamp O under the end cap. Tighten screw SO flush.
Use the included shipping brace to secure the scanning unit during mounting and moving to prevent damage.
Click-in the shipping braces. Adjust screw S if necessary for loosening or tightening.
Carefully insert unit with first brace, slide into housing until second brace can be clicked in.
Connect braces, slide unit to mounting surface, lightly tighten screws. Remove shipping brace.
Set the scanning gap using the mounting gauge (ID 772141-01). Maintain gap over the entire measuring length.
Connect the adapter cable. Tighten screws evenly. Check mounting tolerances over the entire measuring length.
Screw on the end cap and loosen clamping screw So. Insert sealing-lips clamp O under the housing end cap.
Tighten screw So so that it is flush.
Check shielding by measuring resistance between connector housing and scale housing. Desired value: 1 Ω max.
Connect the encoder to a HEIDENHAIN display unit and check function over the entire traverse range.
Attach the product ID label (T2) to the scale.
Slide unit to end, reset display to zero. Remove plug PF. Tighten tensioning screw SM for pretension (approx. 50 µm).
Loosen SM until display stops changing. Reset display to zero. Calculate tension value V using Vk and distance Xv.
Increase tape tension until display shows calculated value. Tighten clamping screws SS (2 Nm).
Replace plug PF. Attach cover Q with screws M2.5 x 5 (0.6 Nm).
Apply linear error compensation up to ± 100 µm/m using the tape tensioning device (see pages 32 and 33).
Set up a comparator system, like a laser interferometer, in the workpiece plane to measure the machine tool.
Remove cover Q and plug PF. Slacken screw SS. Prepare for compensation value calculation.
Calculate compensation value K by measuring distance XK and multiplying with linear compensation value LK.
Fit a protective cover with a seal between the encoder and mounting surface if contamination risk is high.
Use clean, dry compressed air (1 bar) only via the connecting piece. Connect at scanning unit or end sections.
Details the AURODUR graduation, grating period, thermal expansion, and reference mark selection.
Covers traversing speed, acceleration, protection type (IP 53/64), operating/storage temperatures.
Specifies permissible bending radii for the connecting cable under frequent flexing and rigid configuration.
Details the pin assignments for the 9-pin HEIDENHAIN connector, including signal lines and wire colors.
Illustrates the signal path and identifies potential noise sources in the system.
Specifies DC 5 V power supply and details output signal characteristics (sine waves, phase).
Provides signal amplitudes for incremental signals (I1, I2) and reference mark signal (I0) at 1 kΩ load.
Details the pin assignments for the 12-pin HEIDENHAIN connector and coupling, including signal lines and colors.
Explains that the sensor line is internally connected to the supply line and the shield is on the housing.
Specifies DC 5 V power supply and output signal characteristics (sinusoidal A, B, R) with terminating resistor.
Provides signal amplitudes for incremental signals (A, B) and reference mark signal (R) with terminating resistor.
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