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HERBORNER pumpentechnik UNIBAD-X - User Manual

HERBORNER pumpentechnik UNIBAD-X
44 pages
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A - UX40 GB
UNIBAD
Bath water circulating pump
Operating manual Model - X
- XC
- X-PM
J.H. Hoffmann GmbH & Co. KG | Littau 3-5 | DE-35745 Herborn
+49 (0) 27 72 / 933-0 | +49 (0) 27 72 / 933-100
info@herborner-pumpen.de | www.herborner-pumpen.de
Original operating manual

Table of Contents

Questions and Answers

  • M
    Michael SmithAug 2, 2025
    Why is the delivery of my HERBORNER pumpentechnik UNIBAD-X too low?
    • V
      valenzuelachristopherAug 2, 2025
      If the HERBORNER pumpentechnik Water Pump delivery is too low, it may be due to several reasons. The density of the pumped medium might be too high, in which case you should dilute the medium or alter the process. Alternatively, the pump might be working against high pressure, so you should measure the pressure and check the pump layout. Ensure that the gate valves are fully open and that the pipeline and pump are not obstructed. Also, verify the pump is not running on two phases by checking the connections or exchanging the defective locking device. Finally, inspect the impeller for wear or looseness and replace it if necessary.
  • C
    Cory ParksAug 7, 2025
    What to do if HERBORNER pumpentechnik UNIBAD-X Water Pump runs but immediately switches off?
    • C
      Calvin SmithAug 7, 2025
      If your HERBORNER pumpentechnik Water Pump runs but immediately switches off, the motor circuit breaker may have been triggered due to insufficient cooling, so provide adequate motor cooling. The issue could also stem from an incorrect direction of rotation, so check the rotation. High power input can also cause this, so ensure the pump moves freely. Other potential causes include high density of the pumped medium (dilute it or alter the process), the pump not operating in the specified range (check operating conditions), an obstructed pump triggering the motor protection relay (check pump movement), frequent pump switches (observe operating mode), or incorrect motor connection (connect the motor to the correct operating voltage).
  • L
    Lance ChoiAug 13, 2025
    Why is the electric motor of my HERBORNER pumpentechnik UNIBAD-X Water Pump overly warm?
    • J
      Jessica StricklandAug 13, 2025
      If your HERBORNER pumpentechnik Water Pump's electric motor is overly warm, it could be due to several factors. Check for an incorrect direction of rotation and correct it if necessary. Ensure the pump operates within its specified range. If the pumped medium is too dense, dilute it. Clear any obstructions in the supply pipe or impeller. If the motor isn't powerful enough, replace it with a more powerful model. Verify the motor is correctly connected to the appropriate voltage. Ensure the coolant temperature is not above 40 °C by checking ventilation paths. Lastly, observe the operating mode to see if the pump switches too often.
  • Q
    qbrownAug 17, 2025
    Why does my HERBORNER pumpentechnik UNIBAD-X Water Pump vibrate or make noise?
    • J
      Janet HarrisAug 17, 2025
      If the HERBORNER pumpentechnik Water Pump vibrates or makes noise, it could be due to a high concentration of air or gas in the pumped medium, requiring further investigation. An incorrect direction of rotation could also be the cause, so check the rotation and correct it if necessary. Inspect the impeller for looseness or wear and replace if needed. Ensure the pump is operating within its specified range by checking the operating conditions.
  • E
    Emily ReyesAug 22, 2025
    What to do if my HERBORNER pumpentechnik Water Pump doesn't pump and is in danger of running dry?
    • L
      Lisa StewartAug 22, 2025
      If your HERBORNER pumpentechnik Water Pump isn't pumping and there's a danger of running dry, first ensure the pump and pipeline are completely filled and de-aerated. Check for any obstructions in the supply pipe or impeller and clean them, removing any sediment deposits. Verify that the motor is running by checking the electrical installation. Make sure the gate valves are open. Also, check the plant for any impurities and/or the layout of the pump, as the head might be too high.
  • J
    Joe PerezAug 27, 2025
    Why is the bearing of my HERBORNER pumpentechnik UNIBAD-X Water Pump becoming hot?
    • V
      Victoria RodriguezAug 27, 2025
      If the bearing of your HERBORNER pumpentechnik Water Pump becomes hot, it could be due to several reasons. It might be running without enough lubrication, so top up the grease and replace the bearing if necessary. Alternatively, there might be too much grease, in which case you should remove the surplus until the balls are just covered. Ensure the pump is not installed under tension by laying connecting pipes in an unstressed manner. Finally, the anti-friction bearing itself might be defective and need replacement.

Summary

General Information

Intended Use

Defines pump applications in various water circulation systems.

Exploded View

Visual diagrams of UNIBAD X/X-PM and XC pump models with numbered components.

Wear Parts

Lists pump wear parts and recommended quantities based on usage.

Technical Specifications

Details model designation, hydraulic versions, motor ratings, speeds, and materials.

Impellers

Describes impeller types for UNIBAD pumps based on media conditions.

Installation

Specifies correct vertical installation procedure and restrictions for the UNIBAD pump.

Shaft Sealing

Explains the maintenance-free mechanical seal for shaft sealing in all UNIBAD models.

Drive

Details the three-phase and synchronous motors used for driving UNIBAD pumps.

Dimensions, Weight, Performance Data

Refers to detailed measurements, weight, and performance data in other sections.

General Data

Provides media temperature ranges, density, viscosity, and sound pressure level.

Safety

Notes; Explanations

Explains signal words and symbols used for warnings and information in the manual.

Machine Identification

Instructs on applying the pump's name plate to the manual for data reference.

Integrated Safety Systems (Optional)

Details inspection intervals and methods for integrated safety systems like winding protection.

Connections on the Pump

Illustrates available connections on the UNIBAD pump: inlet, outlet, and electrical.

Safety Measures

Outlines essential safety precautions and manual availability for operating personnel.

Obligations of the Operator

Lists operator responsibilities for personnel training and regulatory compliance.

General Hazard Warnings

Dangers

Warns of potential hand injuries during maintenance and the need for safety precautions.

Danger Zones on the Pump

Defines a 1m radius around the pump as a danger zone for maintenance and cleaning.

Assembly, Operation and Maintenance Personnel

Defines responsibilities for personnel in pump assembly, operation, and maintenance.

Installation of Replacement Parts and Wear Parts

Advises against non-original parts and states manufacturer's non-responsibility for damage.

Shut Off Procedures

Details essential safety rules for shutting down the pump before maintenance or repair.

Transport

Scope of Delivery

Directs users to the order confirmation for detailed scope of delivery.

Transport and Packaging

Describes pump checking, packing, and handling during shipping to prevent damage.

Transport to the Site of Installation (by the Customer)

Provides guidelines for safely transporting the pump on-site using forklifts or cranes.

Transport with a Forklift Truck

Specifies requirements for using a forklift to transport the pump, including driver authorization.

Transport with a Crane

Details safety measures and procedures for lifting and transporting the pump using a crane.

Installation; Fitting

Installation

Guides on preparing the construction site and ensuring proper pump installation.

Dimensions

Provides detailed dimensional drawings and data for X/X-PM and XC pump models.

Technical Specifications

Lists technical data: power, current, voltage, and sound pressure levels for various models.

Electrical Connection

Emphasizes that electrical connections must be made by a qualified electrician.

Motor Protection

Recommends motor circuit breakers or protection with specific tripping characteristics.

Direction of Rotation Check

Stresses checking pump rotation direction during commissioning and installation.

Motor Connection Diagrams

Shows wiring diagrams for connecting UNIBAD X/XC pumps to different voltage/frequency supplies.

PTC Thermistor Connection

Explains connecting PTC thermistors for motor temperature monitoring.

Frequency Converter Operation

Provides guidance on operating UNIBAD pumps with frequency converters.

ETS X4

Refers to operating instructions for mounting and connecting the ETS X4 system.

Laying the Pipes

Advises on proper pipe laying techniques per regulations and preventing pump stress.

Soiling Monitor of the Filter Strainer

Explains checking the filter strainer's soiling level using a pressure sensor.

Frost Protection

Provides instructions on preventing frost damage to the pump during inactivity.

Commissioning

Mounting the Screw Connection

Guides on correctly mounting screw connections in the filter casing before operation.

Adjusting the Soiling Monitor

Details adjusting the soiling monitor using a pressure-and-vacuum gauge.

Operating Modes and Connecting Frequency

States models are designed for continuous operation (S1) with a filled pump.

Starting Up

Outlines the step-by-step procedure for safely starting the UNIBAD pump.

Maintenance; Cleaning

Maintenance

Highlights need for specialist personnel and adherence to safety rules for maintenance.

Maintenance Instructions for Prolonged Periods of Inactivity

Advises protecting pumps from environmental factors during long periods of non-use.

Bearing Lubrication

Explains bearings are pre-lubricated and provides relubrication guidelines.

Seals

States mechanical seals require no maintenance and should be replaced as a unit.

Cleaning

Describes methods for removing sediment and cleaning the pump after operation.

Cleaning the Filter Strainer

Details cleaning the filter strainer, including sealing lip precautions.

Tightening Torques for Nuts and Bolts

Provides a table of specified tightening torques for various thread sizes.

Disposal

Advises on environmentally friendly disposal of the pump and its components.

Disturbance; Cause; Trouble Shooting

Pump Doesnt Run Dry

Identifies causes like incomplete filling, obstructions; suggests de-aeration and cleaning.

Motor Doesnt Run

Lists potential issues: electrical faults, closed gate valves.

Delivery of the Pump is Too Low

Suggests checking medium density, air concentration, and pump rotation direction.

Pump Vibrates or Makes a Noise

Points to causes: defective bearings, impeller issues, high pressure.

Pump Runs But Immediately Switches Off

Explains reasons: motor circuit breaker trips, incorrect rotation.

Bearing Becomes Hot

Discusses bearing overheating causes: lack of lubrication, improper installation.

Electric Motor is Overly Warm

Covers issues: incorrect motor connection, high coolant temperatures.

Pump Doesnt Operate in the Specified Operating Range

Advises checking operating conditions, medium density, pipe obstructions.

Disassembly; Assembly

Disassembly

Outlines pump interchangeable module disassembly, including safety warnings.

Assembly

Guides pump reassembly, emphasizing parts check and cleaning before assembly.

HERBORNER pumpentechnik UNIBAD-X Specifications

General IconGeneral
BrandHERBORNER pumpentechnik
ModelUNIBAD-X
CategoryWater Pump
LanguageEnglish

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