EasyManua.ls Logo

HERBORNER pumpentechnik UNIBAD-X User Manual

HERBORNER pumpentechnik UNIBAD-X
44 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
A - UX40 GB
UNIBAD
Bath water circulating pump
Operating manual Model - X
- XC
- X-PM
J.H. Hoffmann GmbH & Co. KG | Littau 3-5 | DE-35745 Herborn
+49 (0) 27 72 / 933-0 | +49 (0) 27 72 / 933-100
info@herborner-pumpen.de | www.herborner-pumpen.de
Original operating manual

Table of Contents

Questions and Answers:

HERBORNER pumpentechnik UNIBAD-X Specifications

General IconGeneral
BrandHERBORNER pumpentechnik
ModelUNIBAD-X
CategoryWater Pump
LanguageEnglish

Summary

General Information

Intended Use

Defines pump applications in various water circulation systems.

Exploded View

Visual diagrams of UNIBAD X/X-PM and XC pump models with numbered components.

Wear Parts

Lists pump wear parts and recommended quantities based on usage.

Technical Specifications

Details model designation, hydraulic versions, motor ratings, speeds, and materials.

Impellers

Describes impeller types for UNIBAD pumps based on media conditions.

Installation

Specifies correct vertical installation procedure and restrictions for the UNIBAD pump.

Shaft Sealing

Explains the maintenance-free mechanical seal for shaft sealing in all UNIBAD models.

Drive

Details the three-phase and synchronous motors used for driving UNIBAD pumps.

Dimensions, Weight, Performance Data

Refers to detailed measurements, weight, and performance data in other sections.

General Data

Provides media temperature ranges, density, viscosity, and sound pressure level.

Safety

Notes / Explanations

Explains signal words and symbols used for warnings and information in the manual.

Machine Identification

Instructs on applying the pump's name plate to the manual for data reference.

Integrated Safety Systems (Optional)

Details inspection intervals and methods for integrated safety systems like winding protection.

Connections on the Pump

Illustrates available connections on the UNIBAD pump: inlet, outlet, and electrical.

Safety Measures

Outlines essential safety precautions and manual availability for operating personnel.

Obligations of the Operator

Lists operator responsibilities for personnel training and regulatory compliance.

General Hazard Warnings

Dangers

Warns of potential hand injuries during maintenance and the need for safety precautions.

Danger Zones on the Pump

Defines a 1m radius around the pump as a danger zone for maintenance and cleaning.

Assembly, Operation and Maintenance Personnel

Defines responsibilities for personnel in pump assembly, operation, and maintenance.

Installation of Replacement Parts and Wear Parts

Advises against non-original parts and states manufacturer's non-responsibility for damage.

Shut Off Procedures

Details essential safety rules for shutting down the pump before maintenance or repair.

Transport

Scope of Delivery

Directs users to the order confirmation for detailed scope of delivery.

Transport and Packaging

Describes pump checking, packing, and handling during shipping to prevent damage.

Transport to the Site of Installation (by the Customer)

Provides guidelines for safely transporting the pump on-site using forklifts or cranes.

Transport with a Forklift Truck

Specifies requirements for using a forklift to transport the pump, including driver authorization.

Transport with a Crane

Details safety measures and procedures for lifting and transporting the pump using a crane.

Installation / Fitting

Installation

Guides on preparing the construction site and ensuring proper pump installation.

Dimensions

Provides detailed dimensional drawings and data for X/X-PM and XC pump models.

Technical Specifications

Lists technical data: power, current, voltage, and sound pressure levels for various models.

Electrical Connection

Emphasizes that electrical connections must be made by a qualified electrician.

Motor Protection

Recommends motor circuit breakers or protection with specific tripping characteristics.

Direction of Rotation Check

Stresses checking pump rotation direction during commissioning and installation.

Motor Connection Diagrams

Shows wiring diagrams for connecting UNIBAD X/XC pumps to different voltage/frequency supplies.

PTC Thermistor Connection

Explains connecting PTC thermistors for motor temperature monitoring.

Frequency Converter Operation

Provides guidance on operating UNIBAD pumps with frequency converters.

ETS X4

Refers to operating instructions for mounting and connecting the ETS X4 system.

Laying the Pipes

Advises on proper pipe laying techniques per regulations and preventing pump stress.

Soiling Monitor of the Filter Strainer

Explains checking the filter strainer's soiling level using a pressure sensor.

Frost Protection

Provides instructions on preventing frost damage to the pump during inactivity.

Commissioning

Mounting the Screw Connection

Guides on correctly mounting screw connections in the filter casing before operation.

Adjusting the Soiling Monitor

Details adjusting the soiling monitor using a pressure-and-vacuum gauge.

Operating Modes and Connecting Frequency

States models are designed for continuous operation (S1) with a filled pump.

Starting Up

Outlines the step-by-step procedure for safely starting the UNIBAD pump.

Maintenance / Cleaning

Maintenance

Highlights need for specialist personnel and adherence to safety rules for maintenance.

Maintenance Instructions for Prolonged Periods of Inactivity

Advises protecting pumps from environmental factors during long periods of non-use.

Bearing Lubrication

Explains bearings are pre-lubricated and provides relubrication guidelines.

Seals

States mechanical seals require no maintenance and should be replaced as a unit.

Cleaning

Describes methods for removing sediment and cleaning the pump after operation.

Cleaning the Filter Strainer

Details cleaning the filter strainer, including sealing lip precautions.

Tightening Torques for Nuts and Bolts

Provides a table of specified tightening torques for various thread sizes.

Disposal

Advises on environmentally friendly disposal of the pump and its components.

Disturbance / Cause / Trouble Shooting

Pump Doesn't Run Dry

Identifies causes like incomplete filling, obstructions; suggests de-aeration and cleaning.

Motor Doesn't Run

Lists potential issues: electrical faults, closed gate valves.

Delivery of the Pump is Too Low

Suggests checking medium density, air concentration, and pump rotation direction.

Pump Vibrates or Makes a Noise

Points to causes: defective bearings, impeller issues, high pressure.

Pump Runs But Immediately Switches Off

Explains reasons: motor circuit breaker trips, incorrect rotation.

Bearing Becomes Hot

Discusses bearing overheating causes: lack of lubrication, improper installation.

Electric Motor is Overly Warm

Covers issues: incorrect motor connection, high coolant temperatures.

Pump Doesn't Operate in the Specified Operating Range

Advises checking operating conditions, medium density, pipe obstructions.

Disassembly / Assembly

Disassembly

Outlines pump interchangeable module disassembly, including safety warnings.

Assembly

Guides pump reassembly, emphasizing parts check and cleaning before assembly.

Related product manuals