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HERBORNER pumpentechnik UNIVERS-T - User Manual

HERBORNER pumpentechnik UNIVERS-T
56 pages
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Operating manual
The single-stage submerged motor pump for sewage:
compact, powerful and effective at the same time.
UNIVERS-T
Translation of the original
operating manual
A-RT 33 GB
Herborner Pumpentechnik GmbH & Co KG | Littau 3-5 | DE-35745 Herborn | Phone: +49 (0) 27 72 / 933-0
Fax: +49 (0) 27 72 / 933-100 | E-mail: info@herborner-pumpen.de | www.herborner-pumpen.de

Table of Contents

Questions and Answers

  • D
    David SharpAug 3, 2025
    What to do if my HERBORNER pumpentechnik Water Pump doesn't pump and is in danger of running dry?
    • J
      Jennifer TaylorAug 3, 2025
      If your HERBORNER pumpentechnik Water Pump isn't pumping and there's a risk of it running dry, it could be due to a few reasons. First, the pump or pipeline might not be completely filled, so you should de-aerate and fill both. Another possibility is that the supply pipe or impeller is blocked; in this case, clean the supply and remove any sediment deposits from the pump or pipeline. Also, check the electrical installation to ensure the motor is running and make sure that the gate valves are open.
  • G
    Gary SimpsonAug 22, 2025
    Why does my HERBORNER pumpentechnik Water Pump vibrate or make noise?
    • B
      barrettamyAug 22, 2025
      If your HERBORNER pumpentechnik Water Pump is vibrating or making noise, it could be due to a high concentration of air or gas in the pumped medium. Another potential cause is an incorrect pump direction of rotation; in this case, check the direction and swap two phases to the motor if necessary. Additionally, the impeller might be loose or worn, so inspect it and replace it if needed.
  • R
    Richard JohnsonAug 28, 2025
    Why is the bearing of my HERBORNER pumpentechnik Water Pump getting hot?
    • J
      Jeremy BeasleyAug 28, 2025
      If the bearing of your HERBORNER pumpentechnik Water Pump is getting hot, it could be due to several reasons. The bearing might be running without enough lubrication, so top up the grease, replacing the bearing if necessary. Alternatively, there might be too much grease in the bearing, so remove the surplus until the ball bearings are just covered. Another cause could be that the pump is installed under tension, so ensure the connecting pipes are laid stress-free. Finally, the anti-friction bearing might be defective, in which case it should be replaced.
  • K
    katherinejohnsonNov 6, 2025
    Why is my HERBORNER pumpentechnik Water Pump electric motor getting excessively hot?
    • J
      Julie FosterNov 7, 2025
      There are several reasons why the electric motor of your HERBORNER pumpentechnik Water Pump might be getting excessively hot. It could be due to an incorrect pump direction of rotation, so check the rotation and swap two phases to the motor if needed. The pump might not be operating within the specified range, so check the operating conditions. If the pumped medium is too dense, dilute it or alter the process. Obstructions in the supply pipe or impeller can also cause overheating, so clean the supply and remove sediment. Other potential causes include a motor that isn't powerful enough (replace it with a more powerful one), incorrect motor connections (connect it to the correct operating voltage), coolant temperature exceeding 40 °C (check ventilation paths), or the pump switching too ofte...
  • J
    jordandorseyNov 11, 2025
    What to do if the delivery of my HERBORNER pumpentechnik Water Pump is too low?
    • K
      Karen SanchezNov 11, 2025
      If the delivery of your HERBORNER pumpentechnik Water Pump is too low, several factors could be the cause. The head might be too high, or the pump might not be correctly placed in the suspension, or the pumped medium might be too dense. Check the plant for any impurities and the pump's selection and placement. Dilute the pumped medium or change the process. Also, check the pump's direction of rotation and swap two phases to the motor if necessary. Inspect the impeller for looseness or wear and replace it if needed. Measure the pressure if the pump is pumping against excessive pressure, and adjust the pipe configuration or pump selection accordingly. Ensure the gate valves are fully open, and check the pipeline and pump for blockages, cleaning as necessary. Finally, check for a defective fu...
  • T
    Timothy HoffmanNov 16, 2025
    What to do if my HERBORNER pumpentechnik Water Pump starts up but switches off immediately?
    • M
      meyersdeborahNov 16, 2025
      If your HERBORNER pumpentechnik Water Pump starts up but immediately switches off, it could be due to several reasons. The motor circuit breaker may have tripped due to insufficient motor cooling, so ensure adequate cooling is provided. An incorrect pump direction of rotation could also cause this, so check the rotation. High power input can be a factor, so verify that the pump can move freely. If the pumped medium is too dense, dilute it or change the process. Also, check that the pump operates in the specified range. A blocked pump triggering the motor protection relay can cause this issue, so ensure the pump can move freely. Check the level switch if the float switch is not adjusted correctly. Observe the operating mode; if the seal monitoring was activated, chick oil in the rear wall. ...

Summary

General Information and Pump Overview

Intended Use of UNIVERS-T Pump

Describes the primary applications and suitability of the UNIVERS-T pump in process engineering.

Pump Components and Wear Parts

Exploded View Diagrams

Detailed diagrams showing pump components for different installation types (T, S, H).

Wear Parts Identification

Lists components subject to wear and their recommended quantities based on operational demand.

Technical Data and Specifications

Model Designation System Explained

Explains the coding system used to identify specific pump models and configurations.

Impeller Types and Shaft Sealing Details

Details different impeller types (Q, W, K) and the mechanical seal system used.

Drive and Electrical Data

Specifies motor types, protection, speed, frequency, and connection data for the pumps.

General Operational Data

Provides operational parameters like temperature range, density, viscosity, and sound pressure level.

Safety Guidelines and Precautions

Understanding Safety Symbols and Signals

Explains the meaning of various safety symbols and signal words used throughout the manual.

Integrated Safety Systems

Details checks for winding protection and leak monitoring systems for enhanced safety.

Personnel and Company Safety Obligations

Defines responsibilities for personnel and the operating company regarding safe operation.

General Hazard Warnings and Procedures

Dangers and Operational Danger Zones

Warns about potential hazards during maintenance, repair, and operation, defining safety zones.

Mandatory Shut-off Procedures

Details the mandatory shut-off procedure required before any maintenance or repair work.

Transport and Handling Instructions

Packaging, Shipping, and Inspection

Covers packaging, inspection, and procedures for transport and return shipments.

Site Transportation Guidelines

Provides guidelines for safe transport of the pump to its installation location using various methods.

Installation and Fitting Procedures

Site Preparation and Foundation Requirements

General instructions for preparing the construction site and foundation for pump installation.

Pump Installation Types and Examples

Illustrates a typical installation setup (UNISCHACHT) and refers to different pump designs.

Physical Dimensions and Layout Data

Presents diagrams and tables with physical dimensions for various pump designs (S, T).

Detailed Technical Data for UNIVERS-T

UNIVERS-T Pump Specifications

Provides comprehensive technical specifications for the UNIVERS-T pump models.

Electrical Connections and Wiring

Motor Connection Diagrams

Shows various motor connection diagrams for different cable configurations and motor types.

Electrical Setup and Motor Protection

Main Electrical Connection Guidelines

Emphasizes qualified personnel for electrical connections and compliance with standards.

Motor Protection and Rotation Check

Details motor protection, circuit breakers, and the procedure for checking rotation direction.

Operation Aids and Pipeline Installation

Frequency Converter Operation Guidelines

Provides guidelines for using frequency converters, including safety notes for explosion-proof areas.

Pipeline Installation and Frost Protection

Outlines regulations for laying pipes and protecting the pump from frost.

Pump Commissioning and Start-up

Pre-Commissioning Checks

Covers essential pre-commissioning checks and functional inspections before starting the pump.

Safe Starting Up Procedures

Step-by-step instructions for safely starting the pump and related safety warnings.

Maintenance and Cleaning Procedures

Routine Maintenance and Cleaning Tasks

Lists routine maintenance tasks, hazards, and general cleaning advice.

Long-Term Storage and Recommissioning

Provides guidance on protecting pumps during storage and preparing for recommissioning.

Component-Specific Maintenance

Bearing Lubrication and Seal Care

Details re-lubrication intervals for bearings and maintenance for mechanical seals.

Cleaning and Tightening Torques

Instructions for cleaning the pump and torque specifications for nuts and bolts.

Troubleshooting Common Pump Issues

Disturbance Causes and Solutions

Introduces troubleshooting steps for common pump issues like no pumping or noise.

Disassembly and Assembly Guide

Pump Disassembly Steps

Provides step-by-step instructions for dismantling the pump's interchangeable module.

HERBORNER pumpentechnik UNIVERS-T Specifications

General IconGeneral
BrandHERBORNER pumpentechnik
ModelUNIVERS-T
CategoryWater Pump
LanguageEnglish

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