HERBORNER pumpentechnik UNIVERS-T User Manual

Operating manual
The single-stage submerged motor pump for sewage:
compact, powerful and effective at the same time.
UNIVERS-T
Translation of the original
operating manual
A-RT 33 GB
Herborner Pumpentechnik GmbH & Co KG | Littau 3-5 | DE-35745 Herborn | Phone: +49 (0) 27 72 / 933-0
Fax: +49 (0) 27 72 / 933-100 | E-mail: info@herborner-pumpen.de | www.herborner-pumpen.de

HERBORNER pumpentechnik UNIVERS-T Specifications

General

Brand	HERBORNER pumpentechnik
Model	UNIVERS-T
Category	Water Pump
Language	English

Summary

General Information and Pump Overview

Intended Use of UNIVERS-T Pump

Describes the primary applications and suitability of the UNIVERS-T pump in process engineering.

Pump Components and Wear Parts

Exploded View Diagrams

Detailed diagrams showing pump components for different installation types (T, S, H).

Wear Parts Identification

Lists components subject to wear and their recommended quantities based on operational demand.

Technical Data and Specifications

Model Designation System Explained

Explains the coding system used to identify specific pump models and configurations.

Impeller Types and Shaft Sealing Details

Details different impeller types (Q, W, K) and the mechanical seal system used.

Drive and Electrical Data

Specifies motor types, protection, speed, frequency, and connection data for the pumps.

General Operational Data

Provides operational parameters like temperature range, density, viscosity, and sound pressure level.

Safety Guidelines and Precautions

Understanding Safety Symbols and Signals

Explains the meaning of various safety symbols and signal words used throughout the manual.

Integrated Safety Systems

Details checks for winding protection and leak monitoring systems for enhanced safety.

Personnel and Company Safety Obligations

Defines responsibilities for personnel and the operating company regarding safe operation.

General Hazard Warnings and Procedures

Dangers and Operational Danger Zones

Warns about potential hazards during maintenance, repair, and operation, defining safety zones.

Mandatory Shut-off Procedures

Details the mandatory shut-off procedure required before any maintenance or repair work.

Transport and Handling Instructions

Packaging, Shipping, and Inspection

Covers packaging, inspection, and procedures for transport and return shipments.

Site Transportation Guidelines

Provides guidelines for safe transport of the pump to its installation location using various methods.

Installation and Fitting Procedures

Site Preparation and Foundation Requirements

General instructions for preparing the construction site and foundation for pump installation.

Pump Installation Types and Examples

Illustrates a typical installation setup (UNISCHACHT) and refers to different pump designs.

Physical Dimensions and Layout Data

Presents diagrams and tables with physical dimensions for various pump designs (S, T).

Detailed Technical Data for UNIVERS-T

UNIVERS-T Pump Specifications

Provides comprehensive technical specifications for the UNIVERS-T pump models.

Electrical Connections and Wiring

Motor Connection Diagrams

Shows various motor connection diagrams for different cable configurations and motor types.

Electrical Setup and Motor Protection

Main Electrical Connection Guidelines

Emphasizes qualified personnel for electrical connections and compliance with standards.

Motor Protection and Rotation Check

Details motor protection, circuit breakers, and the procedure for checking rotation direction.

Operation Aids and Pipeline Installation

Frequency Converter Operation Guidelines

Provides guidelines for using frequency converters, including safety notes for explosion-proof areas.

Pipeline Installation and Frost Protection

Outlines regulations for laying pipes and protecting the pump from frost.

Pump Commissioning and Start-up

Pre-Commissioning Checks

Covers essential pre-commissioning checks and functional inspections before starting the pump.

Safe Starting Up Procedures

Step-by-step instructions for safely starting the pump and related safety warnings.

Maintenance and Cleaning Procedures

Routine Maintenance and Cleaning Tasks

Lists routine maintenance tasks, hazards, and general cleaning advice.

Long-Term Storage and Recommissioning

Provides guidance on protecting pumps during storage and preparing for recommissioning.

Component-Specific Maintenance

Bearing Lubrication and Seal Care

Details re-lubrication intervals for bearings and maintenance for mechanical seals.

Cleaning and Tightening Torques

Instructions for cleaning the pump and torque specifications for nuts and bolts.

Troubleshooting Common Pump Issues

Disturbance Causes and Solutions

Introduces troubleshooting steps for common pump issues like no pumping or noise.

Disassembly and Assembly Guide

Pump Disassembly Steps

Provides step-by-step instructions for dismantling the pump's interchangeable module.