HERO DAWN-150 - Page 3

HOW TO USE THIS MANUAL
This service manual describes the service procedures for DAWN-150
Follow the Maintenance Schedule (Section 3) recommendations to
ensure that the vehicle is in peak operating condition.
Performing the first scheduled maintenance is very important. It
compensates for the initial wear that occurs during the break-in period.
Sections 1 and 3 apply to the whole motorcycle. Section 2
illustrates procedures for removal/installation of components that may
be required to perform service described in the following sections.
Section 4 to 18 describe parts of the motorcycle, grouped according
to location.
Section 19 describes the electric circuit and Section 20 describes
the troubleshooting of the vehicle.
TO LOCATE WHAT YOU ARE LOOKING FOR :
1. The text of this manual is divided into sections.
2. As the title of these sections is listed on the previous page as GROUP
INDEX, select the section where you are looking for.
3. Holding the manual as shown at the right will allow you to find the
first page of the section easily. decisions we have provided safety
messages and other information throughout this manual.
1
2
3
4
5
6
7
8
9
10
DAW N-150
!
CAUTION
!
WARNING
!
DANGER
You will find important safety information in a variety of forms
including:
• Safety Labels-on the vehicle
• Safety Messages-preceded by a safety alert symbol and
one of three signal words, DANGER, WARNING, or
CAUTION. These signal words mean:
You WILL be SERIOUSLY HURT if you don’t
follow instructions.
You CAN be SERIOUSLY HURT if you don’t
follow instructions.
You CAN be HURT if you don’t follow
instructions.
• Instructions-how to service this vehicle correctly and safely.
As you read this manual, will find information that is preceded by a
NOTE symbol. The purpose of this message is to help prevent damage
to your vehicle, other property or the environment.
ALL INFORMATION, ILLUSTRATIONS, PHOTOGRAPHS,
DIRECTIONS, SPECIFICATIONS AND OTHER CONTENTS
COVERED IN THIS WORKSHOP MANUAL ARE BASED ON THE
LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF
ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Limited RESERVES THE
RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME
WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION,
WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR
WRITTEN PERMISSION FROM Hero MotoCorp Limited.
CONTENTS SECTION
GENERAL INFORMATION
BODY PANELS/EXHAUST SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVES
CYLINDER/PISTON
CLUTCH/GEARSHIFT LINKAGE
ALTERNATOR/STARTER CLUTCH
CRANKCASE/TRANSMISSION/
CRANKSHAFT
FRONT WHEEL/BRAKE/SUSPENSION/
STEERING
REAR WHEEL/BRAKE/SUSPENSION
IGNITION SYSTEM
ELECTRIC STARTER
LAMPS/METERS/SWITCHES
ENGINE & DRIVE TRAIN
CHASSIS
ELECTRICAL
WIRING DIAGRAM19
11
9
12
1
2
3
4
5
10
6
7
8
13
14
15
16
17
18
TROUBLESHOOTING19
19
BATTERY/CHARGING SYSTEM