1. GENERAL INFORMATION
Always replace gaskets, O-rings, circlips and cotter pins
with new ones.
When tightening nuts and bolts, start first with the
larger or centre ones. Tighten these to the specified
torque using a criss-cross pattern.
Use only genuine Hero MotoCorp parts and
recommended lubricants.
Use specified special and common tools only.
GENERAL SERVICE PRECAUTION
When engine and final drive components are
disassembled and inspected, coat the mating surface with
a lubricant to prevent corrosion.
After assembling, check every part for proper installation,
movement and operation.
IN A X PATTERN
After assembling components, use proper assembly
lubricants.
+
+
O-RING
COTTER PIN
CIRCLIP
GASKET
SOLVENT
OIL
OIL
1
1-1
General Service Precaution 1-1
Feature 1-2
General Saftey 1-3
Battery Hydrogen Gas & Electrolyte 1-4
Model Identification 1-5
Specifications 1-6
Service Limit 1-8
Engine Torque Values 1-15
Frame Torque Values 1-16
General Torque Values 1-18
Lubrication & Seal Points 1-19
Special Tools 1-21
Cable Harness Routing 1-25
Emission Control System 1-30
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