EasyManua.ls Logo

Hi-Force TWE Series - User Manual

Hi-Force TWE Series
20 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATING INSTRUCTIONS:
Electric Torque Wrench
Series: TWE
TDS:-
1399
Prepared by:-
M.DAVIES Approved by:- Date: 25/03/14
REV NO:-
1
ECO:-
Page 1 of 20
OPERATING INSTRUCTIONS
Hi-FORCE: SERIES TWE
Electric Torque Wrench
These instructions are issued to ensure safe operation of the tool by the intended Operator
To ensure maximum safety a copy of these instructions should accompany the tool at all times.
Ensure these instructions are read and fully understood by the operator before use of the tool.

Questions and Answers

Summary

Safety

Work Area Safety

Ensures a clean, risk-free environment, prohibiting use in explosive atmospheres or near unauthorized personnel.

Personal Safety Measures

Recommends PPE, tool inspection before use, avoiding fatigue, and keeping clear of moving parts.

Electrical Safety Guidelines

Advises on not modifying plugs, using adapters, cable care, and handling damaged cables to prevent electric shock.

Tool Handling and Inspection

Emphasizes not overloading, avoiding defective tools, prohibiting unauthorized use, and conducting pre-use checks.

Safety Symbols and Documentation

Highlights the importance of reading the manual and understanding safety symbols, including double insulation.

Operating Parameters and Restrictions

Details tool usage, torque values, reaction arms, and prohibits modifications or use in hazardous atmospheres.

Emissions Information

Provides sound pressure (78 dB(A)) and vibration (<2.5 m/s2) emission levels.

Risk of Crushing and Shearing

Identifies hazards between the reaction arm and abutment, requiring a secure fit to prevent injury.

Risk of Tool Breakage

Warns about potential fracture from incorrect support arm application or overturning moments, stressing proper usage.

Other Operational Hazards

Covers risks like crushing from rotating parts, component detachment, unexpected starts, and cable management.

Operator Qualifications

Specifies a minimum age of 18 and the necessity for operators to fully understand the manual for responsible use.

Technical Data

Operation

General Information and Display

Provides an overview of the digital display and general operational notes, including input confirmation.

Measure and Gear Selection

Explains how to select units (Nm/lbf.ft) and choose between Gear 1 and Gear 2 for operation.

Torque Settings

Details two methods for setting torque: using the poti setting chart or direct display input with confirmation.

Direction and Mode Selection

Covers switching rotation direction (right/left) and selecting between FAST/STRONG modes for optimal performance.

Torque-Angle Mode Operation

Describes setting snugging torque and continued turning angle for precise bolting applications.

Process Monitoring and Overload

Explains starting the bolting process, monitoring angle, and handling overload conditions with display messages.

Informative Messages and Codes

Lists and explains informational messages like CAL, STOP, and OLOAD, with corresponding actions.

Error Messages and System Faults

Details error codes (Err01, Err03, Err05) and system errors (Sys01, Sys02, Sys03) related to operation and components.

Tightening and Releasing Bolts

Wrench Preparation and Setup

Guides on attaching the reaction arm and impact socket securely using pins and collars.

Bolt Tightening Procedure

Explains setting rotation direction, torque, and maintaining continuous operation until the set torque is reached.

Bolt Releasing Procedure

Describes how to select the reverse direction and adjust settings if the wrench stops during loosening.

Technical Remarks and Troubleshooting

Technical Remarks on Accuracy

Discusses factors affecting accuracy, continuous tightening, motor cooling, warning lamps, and calibration values.

Troubleshooting Common Issues

Addresses issues like no torque capacity, tool not starting, and unusual bolting performance, providing remedies.

Maintenance and Repair

Maintenance and Calibration

Outlines maintenance-free gear parts, periodic checks by electricians, and re-calibration after running-in or annually.

Genuine Parts and Power Leads

Stresses the importance of using only genuine Hi-Force accessories and having damaged power leads replaced by the manufacturer.

Tool Illustration

Component Identification

Lists numbered components of the torque wrench for easy identification and reference.

Hi-Force TWE Series Specifications

General IconGeneral
BrandHi-Force
ModelTWE Series
CategoryPower Tool
LanguageEnglish

Related product manuals