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HIAB Hooklift Multilift XR S Series User Manual

HIAB Hooklift Multilift XR S Series
160 pages
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MULTILIFT XR S
4/2018
Hooklift XR14S, XR16S, XR18S, XR21S, XR26S, XR30S
USER AND MAINTENANCE MANUAL
113175421/US

Table of Contents

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HIAB Hooklift Multilift XR S Series Specifications

General IconGeneral
BrandHIAB
ModelHooklift Multilift XR S Series
CategoryLifting Systems
LanguageEnglish

Summary

GENERAL DESCRIPTION

CE Statement of Conformity

Details compliance with EC Machine Directive and ISO standards for the equipment.

Main components

Component Identification

Lists and labels the primary structural and functional parts of the hooklift system.

Control unit (2GCC)

Control unit components and basic functions

Details the reference numbers for control unit components and their functions.

Safety instructions and safety rules

Safety during use - general

Provides general safety guidelines for operating the hooklift equipment.

XR Mini-Radio and radio controller

Safety regulations

Outlines specific safety rules for operating the hooklift via radio control.

Requirements for the working area ground condition

Working area safety standards

Specifies necessary space and ground conditions for safe loading and unloading.

Safety instructions and maintenance

Container handling and specifications

Details checks and dimensions for compatible containers.

Loading and unloading of a container

Container loading and unloading procedures

Step-by-step guide for safe and correct loading and unloading operations.

Tipping

Tipping safety and conditions

Lists circumstances under which tipping operations should not be performed.

Before driving away

Pre-drive safety checks

A mandatory checklist to ensure safe driving conditions.

Safety facilities of the XR hooklift equipment

Integrated safety mechanisms

Explains how the control system prevents incorrect movements for safety.

USE

Loading a container

Detailed steps for loading a container onto the hooklift.

DESIGN DESCRIPTION

Technical specifications XR14S and XR16S

Provides performance data, angles, pressures, and weights for specific models.

Construction

Hooklift frame and container compatibility

Explains how frame design and container standards affect construction.

Hydraulics

Hydraulic system components

Details the main hydraulic cylinders, valves, and control systems.

Control devices, 2GCC

2GCC control system wiring

Illustrates the wiring harness and module connections for the 2GCC system.

Control devices, 2GMR + 2GCC

2GMR + 2GCC control system wiring

Shows wiring for systems combining 2GMR and 2GCC control units.

Control devices, 2GRC

2GRC control system wiring

Details the wiring harness and module connections for the 2GRC system.

EQUIPMENT

Hook models and operation

Explains standard hook operation and safety lock checks.

Locking mechanisms of the hook

Tipping lock and mechanical locking

Describes the mechanical tipping lock and its function between frames.

ADDITIONAL EQUIPMENTS

Fast speed operation

Explains the fast speed option for quicker container demounting.

Fast lowering option of the tipping device

Fast lowering procedure and safety

Details how to use fast lowering and associated safety precautions.

Automatic Sequence Control

Loading and unloading sequence control

Describes how the joystick controls automatic loading and unloading sequences.

Friction relief

Friction relief mechanism and bypass

Explains friction relief and how to temporarily bypass it.

Protection of main cylinder

Tilt indicator and pressure relief

Details the tilt indicator and pressure relief system for cylinder protection.

Hydraulic front locks

Front lock operation and dimensions

Explains the function of hydraulic front locks and their dimensions.

Bogie blocking

Bogie blocking system and safety

Describes the optional bogie blocking system and its safety use.

Stabilizer

Stabilizer operation and safety

Explains the stabilizer function and its safety precautions.

Hydraulic or electric under-run bar

Under-run bar operation and safety notes

Details manual, semi-automatic, and automatic operation of the under-run bar.

Additional hydraulics

Controlling additional hydraulics

Describes how to activate and manage additional hydraulic functions.

Emergency operation

Emergency operation procedures

Outlines steps for activating and stopping emergency hydraulics.

Mini-Radio (2GMR)

Mini-Radio functions and operation

Explains the functions and programming of the Mini-Radio remote control.

Radio controller (2GRC)

Radio controller functions and programming

Details the capabilities and programming of the 2GRC radio controller.

MAINTENANCE

Service Indicator and notifications

Explains the service indicator display and its meaning.

Safety instructions

Maintenance safety precautions

Covers general safety rules and protective measures for service work.

Service table

Maintenance schedule by interval

Lists daily, weekly, monthly, and annual service tasks.

Hydraulics service

Hydraulic system servicing guidelines

Provides essential safety and procedural guidelines for hydraulic maintenance.

Safety functions

Operational safety checks

Details checks for hydraulic locks, hook arm movement, and load holding.

General inspection

Inspection checklist and wear limits

Outlines items for general inspection and wear limits for components.

Welding

Welding safety and procedures

Covers safety precautions and steps for welding on the equipment.

Electric system

Repairing Damaged Paint Surface

Instructions for repairing paint damage to the hooklift.

Emergency operation

Manual control valve operation

Explains how to operate the control valve manually in case of electrical failure.

How to change the backlight setting of the buttons, 2GCC

Backlight adjustment procedure

Step-by-step guide to adjust the backlight illumination strength of the 2GCC buttons.

FAULT FINDING

MULTILIFT PLC - Diagnostic Codes

Introduces diagnostic codes displayed on the control unit for fault finding.

XR-S SENSORS

Sensor identification and types

Lists and illustrates standard and optional sensors used in the XR-S system.

LUBRICATION

Lubrication points and intervals

Details lubrication points, intervals, and recommended grease types.

Periodical Service

Service intervals and recommendations

Outlines recommended service schedules based on usage and time.

WARRANTY CONDITIONS

Information for the buyer/operator

Key information the buyer/operator must receive regarding the system.

Owner’s Warranty

Warranty terms and duration

Specifies warranty coverage, periods, and usage limitations.

EC declaration of conformity

Machinery and EMC Directive compliance

Declares compliance with EU machinery and EMC directives.

DELIVERY CARD

Customer and equipment details

A form for recording customer, equipment, and delivery service information.

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