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Highway Care BG800 User Manual

Highway Care BG800
61 pages
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ENGINEERING YOUR SAFETY
WWW.HIGHWAYCARE.COM
Rev. C 10/18 ©2018 Highway Care Limited. All Rights Reserved.
Page 1 of 61
Product and Installation Manual
BG800
Australia & New Zealand
Temporary & Permanent Applications
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Highway Care BG800 Specifications

General IconGeneral
BrandHighway Care
ModelBG800
CategoryConstruction Equipment
LanguageEnglish

Summary

Revision History

Introduction

Characteristics

Testing & Acceptance

Design Considerations

Curves

Details on achieving various degrees of movement for barrier installation on curves.

Slopes

Guidelines for installing the BG800 barrier on ground with cross slopes.

Crash Cushions

Anchoring

Delineators

Information on attaching reflective delineators to the BG800 barrier.

Kerbs

Guidance on installing BG800 to surfaces raised by kerbs.

Drainage

Details on the BG800's integrated drainage system featuring steel feet.

Weight

Specifications for the weight of BG800 sections.

System Types

Calculated Deflections

Deflection Performance Tables

Standard - NCHRP 350 TL-3

Expected deflections for TL-3 BG800 system with a 2000kg truck.

Standard - NCHRP 350 TL-4

Expected deflections for TL-4 BG800 system with an 8000kg truck.

Standard - MASH TL-3

Expected deflections for TL-3 BG800 system with a 2270kg truck.

Lower Deflection System (LDS) – NCHRP 350 TL-3

Expected deflections for LDS TL-3 BG800 system with a 2000kg truck.

Minimum Deflection System (MDS) – NCHRP 350 TL-3

Expected deflections for MDS TL-3 BG800 system with a 2000kg truck.

Minimum Deflection System (MDS) – MASH TL-3

Expected deflections for MDS TL-3 BG800 system with a 2270kg truck.

Component Identification

Installation

Tools list

List of tools and equipment required for BG800 installation.

Safety Statements

Lifting BG800

Transport

Safety Zones for Offloading & Loading

Considerations for safety zones during offloading and loading operations.

Loading & Unloading

Procedures and precautions for loading and unloading BG800 units.

Truck Mounted Cranes/Wheeled Excavator

Terminal Installation

Standard Section Installation

Joining BG800 Sections

Intermediate Anchoring

Different Anchor Types Installation

Flat Top Pin & Flag Top Pins

Installation procedure for flat top and flag top pins.

Mechanical Anchor Bolt

Installation procedure for mechanical anchor bolts.

Resin Anchor Studding

Installation procedure for resin anchor studding.

Curved Barrier

Expansion Joints

Gate

Maintenance & Repair

Galvanising Durability

Information on the hot dip galvanising process and expected lifespan.

Repair

Procedures for repairing or replacing damaged BG800 sections.

Frequently Asked Questions

Risk Assessments

Unloading and Loading Units

Basic hazards and risks associated with unloading and loading units.

Installation Checklist Example

Permanent Applications

Contact Details