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HIMA HIQuad H51X User Manual

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Manual
HIQuad
®
X
System Manual

Table of Contents

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HIMA HIQuad H51X Specifications

General IconGeneral
Product typePower distribution unit
RedundancyYes
Input voltage24 V DC
Output voltage24 V DC
Number of outlets4
Communication interfacePROFIBUS DP

Summary

Introduction

Structure and Use of the Document

Explains the manual's structure and how to use it.

Target Audience

Defines the intended readers and required knowledge for the manual.

Writing Conventions

Details formatting rules, symbols, and safety notices used in the document.

Safety Notices

Explains the format and meaning of safety notices and signal words.

Safety Lifecycle Services

Outlines HIMA's support services throughout the product lifecycle.

Safety

Intended Use

Describes the system's design and intended applications in process automation.

Application in Accordance with the De-Energize to Trip Principle

Explains system behavior upon power loss for safety function.

Application in Accordance with the Energize to Trip Principle

Details system use in applications where power activates safety function.

ESD Protective Measures

Outlines necessary precautions for handling electrostatic discharge sensitive equipment.

Residual Risk

Identifies potential risks arising from engineering, program, or wiring faults.

Safety Precautions

Emphasizes adherence to local safety requirements and use of protective equipment.

Concept for HIQuad X

Safety and Availability

Discusses system design for SIL 3 compliance and high availability.

Concept for HIQuad H51X

Details the modular structure of the H51X system and its components.

The H51X Mono System

Explains the safe operation of the H51X system in a single-processor configuration.

The H51X Redundancy System

Describes how redundancy in processor modules and buses enhances HIQuad H51X availability.

Concept for HIQuad H41X

Outlines the modular structure of the H41X system, including extension rack use.

The H41X Mono System

Details the safe operation of the H41X system in a single-processor configuration.

The H41X Redundancy System

Explains how redundant buses and processors improve HIQuad H41X availability.

Extension Rack

Describes the extension rack's role in expanding I/O capacity and its components.

Ventilation Concept

Details measures and components for effective temperature management within control cabinets.

Product Description

19-Inch Frame

Describes the 19-inch frame as the main mechanical structure of the HIQuad X system.

H51X Backplane

Shows the rear view of the H51X backplane and its connections.

Supply of the H51X Base Rack

Details recommended components for 24 V power supply and connections.

Power Supply

Explains the requirements for 24 V power supply connection for HIQuad X.

Mono H51X Base Rack (24 VDC)

Details mono connection for H51X base rack and I/O processing modules.

Redundant H51X Base Rack (24 VDC)

Explains redundant power supply for H51X base rack and I/O level.

F-CPU 01 Processor Module

Describes the functions and tasks of the CPU processor module.

Operating System

Explains tasks, cycle sequence, and states of the processor module's operating system.

Noise Blanking

Explains the function and configuration of noise blanking for I/O modules.

Effects of Noise Blanking

Details how noise blanking improves system availability by suppressing interference.

Connecting the PADT to the System

Details the physical connection between a PC (PADT) and the HIQuad X system.

Redundancy

Processor Module Redundancy

Explains configuring mono or high-availability redundancy for processor modules.

Reducing Redundancy

Discusses how the system maintains operation if one processor module fails.

Increasing Redundancy

Outlines requirements for adding a new processor module to a running system.

Redundancy of I/O Modules

Distinguishes between module and channel redundancy for input/output modules.

Module Redundancy

Explains combining I/O modules of the same type into redundancy groups in different racks.

Channel Redundancy

Describes how channels within a redundancy group can be defined as redundant.

System Bus Redundancy

Lists requirements for operating the HIQuad X system with redundant system buses.

Communication Redundancy

Refers to online help and manuals for configuring communication redundancy.

safeethernet

Explains redundancy configuration for safeethernet communication.

Programming

Using Variables in a Project

Introduces variables as placeholders in program logic and their advantages.

Variable Types

Lists and describes various variable types supported by SILworX.

Initial Value

Explains how to allocate initial values to variables and HIMA's recommendation.

System Variables and System Parameters

Defines system variables and parameters for configuring controller behavior.

Resource System Parameters

Details system parameters that determine controller behavior during operation.

Use of the Parameters Target Cycle Time and Target Cycle Time Mode

Explains settings for managing cycle time constancy and reload/sync.

Maximum Communication Time Slice

Defines the time slice for processing communication tasks per CPU cycle.

Forcing

Explains the procedure of replacing a variable's current value with a force value.

Time Limits

Details setting time limits for global or local forcing and system behavior upon expiry.

Restricting the Use of Forcing

Outlines measures to limit forcing use and avoid safety-related operation errors.

Force Editor

Describes the Force Editor for listing variables and setting force values and switches.

User Management

Explains organizing user groups, accounts, and permissions for projects and controllers.

PADT User Management

Describes creating user groups and accounts for SILworX project access control.

PES User Management

Details PES user management for protecting controllers against unauthorized access.

Setting up PES User Accounts

Provides points to consider when setting up PES user groups and accounts.

Diagnostics

Light Emitting Diodes

Explains how LEDs indicate module states and defines blinking frequencies.

Diagnostic History

Details how modules store histories of faults and events in chronological order.

Diagnostic Messages

Describes the structure of diagnostic messages for I/O modules.

Online Diagnosis

Explains using the online view in SILworX Hardware Editor for diagnosing module failures.

Product Data, Dimensioning

Environmental Conditions

Lists environmental requirements for HIQuad X system operation and potential malfunctions.

Dimensioning

Provides data and limits for HIQuad X controller configuration and components.

Lifecycle

Installation

Describes structuring and connecting the HIQuad X system components.

Grounding

Outlines requirements for low voltage directives and functional grounding for EMC.

CE-Compliant Structure of the Control Cabinet

Discusses CE marking and measures to prevent EMC issues during cabinet installation.

Surges on Digital Inputs

Addresses surges on digital inputs and protective measures like shielded wires.

Grounding and Shielding Concept of HIMA Control Cabinets

Shows the grounding and shielding concept for HIMA control cabinets.

Start-Up

Guides on powering up the HIQuad X system after hardware installation.

Starting up the PES with Processor Modules (F-CPU 01)

Lists requirements and steps for starting up the PES with processor modules.

Maintenance and Repairs

Recommends replacing fans and performing proof tests for safety-related applications.

HIQuad X Documentation

System manual

Description of the HIQuad X system.

Safety manual

Safe use of the HIQuad X system.

F-CPU 01

Processor module, SIL 3.

F-IOP 01

I/O processing module, SIL 3.

SILworX first steps manual

Introduction for engineering HIMA controllers using SILworX.

Communication manual

Communication protocols and their application.

Appendix

Glossary

Definitions of technical terms used in the manual.

Index of Figures

List of all figures with their corresponding page numbers.

Index of Tables

List of all tables with their corresponding page numbers.

Index

Alphabetical listing of topics and their page references.

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