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Hino Motors 300 Series User Manual

Hino Motors 300 Series
169 pages
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HINO 300 SERIES
Body Mounting Manual
TRUCK CHASSIS
TRUCK CHASSIS
XZU
XKU
(Hybrid vehicle)
&
MODEL
SERIES
KK-XZU215C

Table of Contents

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Hino Motors 300 Series Specifications

General IconGeneral
BrandHino Motors
Model300 Series
CategoryTrucks
LanguageEnglish

Summary

Record of Changes

Contents of Changes

Lists modifications and updates made to the manual.

Warning

About This Manual

Purpose

Outlines the manual's objective and scope for body manufacturers.

Content

Details the specific information covered within the manual.

Important

Highlights crucial notes and usage guidelines for the manual.

Warning

Provides critical safety and liability disclaimers for manual users.

1. Vehicle Summary

Production Code

Explains the structure and meaning of the vehicle's production code.

Identification Number

Details the location and method for identifying the vehicle.

Chassis Specifications

Presents detailed technical specifications for the chassis.

2. General Precautions

Fire Shield

Instructions for installing a fire shield between the cab and body.

Clearance Between Cab and Rear Body or Equipment

Specifies minimum clearances required between cab and body.

Measurement of the Engine Air Intake Port

Details measurements and precautions for the engine air intake.

Minimum Clearance with Cab Outer Shell

Outlines clearance requirements for the cab outer shell.

Contained Equipment of Cab Rear End

Lists equipment located at the rear of the cab.

Recommended Positions of U-Bolts

Recommended Positions of Rear Fenders and Mudguards

Rear Fender

Provides guidelines for the positioning of rear fenders.

Mudguards

Details the mounting and positioning of mudguards.

Electric Welding Work

Notes on Additional Wiring in the Engine Compartment

Notes on Engine Control, Brake ABS System Computers and DC-DC Converter

Handling of Parts for External Noise Control Regulation

Precaution on Body Mounting Work

The Noise Measures of the AM Radio

3. Chassis Mass & Frame Section Modulus

Chassis Mass

Provides data on chassis mass distribution and weight.

Frame Section Modulus (Main Frame on Both Side)

Presents frame section modulus data for structural analysis.

4. Springs & Rear Axles

Spring Characteristics

Details front and rear spring combinations and characteristics.

Maximum Vertical Deflection of Rear Wheels

Shows maximum deflection limits for rear wheels.

Travel Range of Rear Spring

Defines the allowable travel range for the rear spring.

5. PTO and Control

Layout of Power Line

Illustrates the power line layout for PTO systems.

Transmission Side Power Take Off (OPT)

Covers PTO equipment, data, and necessary parts.

Engine Control for Body or Equipment

Explains engine control for body/equipment functions.

Rear Body Control Lever (OPT)

Details the mounting position of the dump body control lever.

6. Electrical System

Fuse Block and Relay Panel

Shows the location of the fuse and relay panels.

Alternator Output Characteristic

Displays alternator output curves.

Spare Power Terminals

Identifies spare power supply outlets and their usage.

Additional Lamps

Provides guidelines for installing additional lamps and wiring.

Rear Combination Lamp

Details the rear combination lamp assembly and installation.

License Plate Bracket and License Plate Lamp

Covers installation of license plate components.

Back-up Buzzer (Option Equipment)

Explains installation and precautions for the back-up buzzer.

Electrical Wiring Diagrams

States that wiring diagrams are in a separate manual.

7. Painting

Top Coat Painting

Covers sanding and paint selection for top coat application.

Precaution of Top Coat Painting for Cab

Lists cautions for cab painting and drying procedures.

Handling of Laminated Windshield

Provides guidelines for handling laminated windshields during painting.

How to Remove the Radiator Grille

Step-by-step instructions for removing and installing the radiator grille.

Kind and Attaching Position of Mark and Ornament

Specifies types and placement for cab and chassis marks.

Precautions for Fitting and Storing the Caution Plate

Instructions for applying, storing, and handling caution plates.

8. Chassis Drawings

Cab Drawing

Provides dimensional drawings for standard and wide cabs.

Detail of the Cab Back Dimensions

Shows detailed dimensions for the rear of the cab.

Chassis Drawing

Overall dimensional drawings of the chassis.

9. Chassis Frame Drawings

Chassis Frame Drawings

Detailed diagrams of the chassis frame structure.

10. Mounting of Chassis Equipment

Fuel Tank

Details fuel tank types, capacities, and mounting.

Battery

Specifies battery capacity and dimensions.

Exhaust System

Shows dimensions and layout of the exhaust system.

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