Name: Hino Motors Wo6D-TI-II
Brand: Hino Motors
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Index: Engine Group5
General Introduction7
General Precautions8
Timing Gear and Camshaft9
Identification Information10
Engine Serial Numbers10
Specifications11
Engine Description11
Features11
Equipment12
Instrument Panel12
Front View13
Left Side View13
Tightening Torque of Standard Bolt17
Recommended Lubricants for All HINO Engine18
Engine Model W06D-Ti and W06D-Ti-II19
Data and Specifications21
Performance Curve22
Pleasure Craft Rating22
Troubleshooting25
Engine Overhaul Criteria31
Special Tool31
Engine Moving Parts33
Cylinder Head37
Disassembly39
Remove the Injection Pipes39
Remove the Injection Nozzle Holders39
Remove the Rocker Arm Assembly39
Lift the Cylinder Head from the Dowels on the Cylinder Block and Place It on Wooden Blocks40
Remove the Valve Springs40
Assembly40
Assemble the Cylinder Head42
Assemble the Rocker Arm43
Install the Tappets in the Cylinder Block in Correct Order43
Install the Cylinder Head and Rocker Arm Assembly43
Inspection and Repair45
Timing Gear, Camshaft and Oil Pan48
Remove the Fuel Injection Pump Assembly50
Remove the Camshaft with Gear50
Remove the Idler Gear Shaft50
Remove the Camshaft Gear51
Replace the Timing Gear Cover Oil Seal51
Assemble the Camshaft Gear and Shaft51
Install the Camshaft51
Install the Idler Gear Shaft52
Install the Idler Gear52
Install the Injection Pump Temporarily52
Measure the Gear Backlash52
Install the Oil Pan53
Tighten the Crankshaft Pully53
Piston, Crankshaft, Cylinder Block and Flywheel Housing55
Remove the Pistons with Connecting Rods57
Remove the Crankshaft57
Disassemble the Connecting Rod and Piston57
Remove the Piston Rings57
Remove the Cylinder Liner58
Insert the Cylinder Liner into the Cylinder Block58
Measure the Projection of the Cylinder Liner59
Inspect the Piston Cooling Jet Positioning59
Install the Crankshaft61
Replace the Piston Pin Bushing62
Assemble the Piston and Connecting Rod64
Install the Piston Ring64
Install the Piston in the Cylinder Liner65
Install the Connecting Rod65
Replace the Flywheel Housing Oil Seal65
Install the Flywheel Housing65
Install the Flywheel66
Liquid Gasket and Application Points71
Liquid Gasket Application Points and Coating Width71
Coating Liquid Gasket and Parts Assembly72
Removing Parts73
Timing Gear Plate Gasket73
Lubrication System75
Lubricating System Diagram75
Oil Pump Description77
Mounting Oil Pump77
Install the Oil Pump77
Oil Pump Inspection and Repair78
Oil Cooler and Oil Filter79
Remove the Spin-On Type Oil Filter81
Install the Oil Cooler81
Install the Spin-On Type Oil Filter81
Fuel System83
Fuel System Diagram83
Air Bleeding from Fuel System83
Injection Nozzle84
Injection Nozzle Assembly85
Test the Nozzle Skinking85
Adjust the Injection Pressure85
Test the Spray Profile85
Fuel Filter86
Remove the Spin on Type Fuel Filter86
Install the Spin-On Type Fuel Filter86
Cooling System Diagram87
Coolant Pump Dismounting89
Remove Vane from Shaft by Screwing in a Bolt89
Using a Steel Pipe and Press, Remove the Shaft from Body90
Using a Steel Pipe and Press, Install the Shaft to the Case90
Install the New Coolant Seal90
Install the Coolant Pump to the Timing Gear Cover91
Heat Exchanger Description92
Heat Exchanger Overhaul92
Assemble the Heat Exchanger93
Thermostat Assembly94
Install the Thermostat94
Install the Thermostat Case94
Air Intake and Exhaust System95
Install the Exhaust Pipes97
Install the Air Intake Manifold and Pipe97
Engine Component Parts Dismounting and Mounting99
Fuel Injection Pump Dismounting99
Remove the Fuel Injection Pump99
Install the Injection Pump100
Install the Generator on the Engine101
Starter Dismounting102
Remove the Starter from the Engine102
Starter Mounting102
Install the Starter on the Engine102
Engine Tune-Up103
Valve Clearance103
Inspection and Adjustment of the Valve Clearance103
Method for Determining if the No. 1 or No. 6 Piston Is at the Top Dead Center on Compression Stroke103
Injection Timing104
Inspect the Injection Timing104
Inspect the Thermostat Function105
Coolant Filler Cap105
Inspect the Filler Cap Function105
Engine Control106
Adjust the Solenoid Link Rod106
Adjust the Engine Idling Speed106
Engine Tune-Up on Test Bench107
Set the Engine Assembly on a Test Bench107
Start the Engine108
Procedure for Installing Joints and Gaskets of Engine Pipes109
Marine Transmission Dismounting and Mounting (for W06D-Ti)111
Pumping out Marine Transmission Fluid112
Disconnect the Propeller Shaft112
Remove the Marine Transmission112
Install the Torsion Elastic Coupling113
Install the Intermediate Flange114
Install the Marine Transmission114
Fill with Automatic Transmission Fluid (ATF)115
Electrical Equipment117
Location of Electrical Equipment118
Electrical Equipment Troubleshooting119
Electrical Equipment General Instruction121
Wiring Code121
Connector121
Battery122
Conversion Formula for Specific Gravity122
Battery Charging122
Cleaning the Battery122
Engine Starting Circuit123
Check the Operation of Battery Relay123
Check the Operation of the Starter Block Relay123
Pre-Heat Circuit124
Engine Stop and Warning Lamp Circuit124
Check the Operation of the Intake Air Heater Relay124
Meter and Gauge Circuit125
Check the Operation of the Pressure Switch125
Check the Operation of the Relay125
Check the Operation of the Tachometer125
Check the Operation of the Fuel Sender Gauge126
Check the Operation of the Water Temperature Receiver Gauge126
Check the Operation of the Oil Pressure Receiver Gauge126
Check the Operation of the Oil Pressure Sender Gauge126
Check the Operation of the Voltmeter127
Check the Operation of the Generally Use Switch127
Turbocharger129
Turbocharger Data and Specifications130
Turbocharger Description130
Turbocharger Troubleshooting131
Overhaul Criteria133
Boost Pressure Is below the Normal Value133
Turbocharger Special Tools134
Turbocharger Disassembly136
Remove the Blower Casing136
Remove the Turbine Rotor136
Removal of Bearings137
Remove the Seal Rings138
Turbocharger Assembly138
Assemble the Journal Bearings138
Assemble the Turbine Rotor138
Assemble the Back Plate139
Assemble the Blower Case140
Assembly Test140
Turbocharger Inspection and Repair141
Fuel Injection Pump143
Fuel Injection Pump Description144
Fuel Injection Pump Troubleshooting145
Fuel Injection Pump Special Tools148
Injection Pump149
Injection Pump Disassembly150
Insert the Tapper Inserter in the Tappet Hole150
Inspect the End Play on Camshaft150
Remove the Tappet Assembly151
Remove the Plungers, Springs and Control Sleeve151
Remove the Taper Bearing from the Camshaft151
Install the Plunger Barrels152
Install the Delivery Valves, Springs and Holders153
Install the Control Sleeves on the Barrels153
Install the Plunger and Tappet153
Tighten the Delivery Valve Holder154
Install the Camshaft with Center Bearing154
Measure the Sliding Resistance of the Control Rack155
Adjusting the Injection Timing155
Adjust the Injection Interval156
Check the Tappet Top Clearance157
Measuring and Adjusting the Injection Volume157
Fuel Injection Pump Inspection and Repair158
Feed Pump159
Feed Pump Inspection and Repair160
Fuel Injection Pump Description162
Injection Pump Governor187
Governor188
Governor Special Tools190
Governor Disassembly190
Disassembly the Governor Cover from Pump Body190
Remove the Flyweight Round Nut191
Governor Assembly191
Install the Adjusting Lever191
Check the Governor Linkage for Smooth Operation191
Install the Flyweight to Pump Camshaft192
Install the Governor Housing to Pump Body192
Adjustment of the Governor192
Boost Compensator195
Adjustment of Boost Compensator195
Temporary Fixing of Adjust Screw for Boost Compensator Stroke195
Adjustment of Maximum Speed Control195
Adjustment of Boost Compensator Stroke196
Adjustment of Boost Compensator Spring196
Generator199
Generator Date and Specifications200
Generator Description200
Generator Troubleshooting201
Generator Overhaul202
Generator Disassembly203
Remove the Pulley and Fan203
Remove the Rotor Shaft from the Drive End Frame203
Remove the Stator and Rectifier from the Rear End Frame203
Generator Testing Rectifier204
Remove the Bearing from the Rotor Shaft204
Generator Assembly205
Install the Bearing in the Drive End Frame205
Install the Drive End Frame205
Install the Fan and Pulley205
Assemble the Rectifier and IC Regulator206
Install the Stator with Rectifier on the Rear End Frame206
Connect the Drive End Frame and the Rear End Frame206
Performance Test207
Generator Performance Test207
Voltage Regulation Test207
Generator Inspection and Repair208
Starter209
Starter Data and Specifications210
Starter Description210
Starter Troubleshooting211
Starter Overhaul213
Starter Disassembly214
Remove the Yoke from the Magnetic Switch214
Remove the Armature from the Yoke214
Remove the Overrunning Clutch214
Starter Assembly215
Install the Overruning Clutch in the Drive End Frame215
Install the Armature in the Yoke215
Install the Brush Holder on the Yoke216
Install the Steel Plate on the Magnetic Switch216
Magnetic Switch Test217
Starter Inspection and Repair219
Injection Pump Calibration221
Governor Characteristic Diaphragm227

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General

Brand	Hino Motors
Model	Wo6D-TI-II
Category	Engine
Language	English

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