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Hino J05E-TH User Manual

Hino J05E-TH
278 pages
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HINO DIESEL ENGINE
WORKSHOP MANUAL
J05E-TH
(HS ENGINE for 25t)
2007.6
KSS-SMJ5-E111E

Table of Contents

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Hino J05E-TH Specifications

General IconGeneral
BrandHino
ModelJ05E-TH
CategoryEngine
LanguageEnglish

Summary

HINO DIESEL ENGINE WORKSHOP MANUAL

GENERAL

Provides guidance on reading the manual, precautions, and section structure.

How to read this manual

Explains the scope of repair work, standard values, and how to read sections.

Precautions for work

Details general and specific safety precautions for service work.

Definition of terms

Defines key terms used throughout the manual for clarity.

STANDARD VALUE

Engine Body

Specifies standard values and tightening torques for engine body components.

Fuel System

Lists standard values and tightening torques for fuel system components.

Engine Mechanical

Provides standard values for engine mechanical parts like pistons and crankshafts.

PARTS TO BE PREPARED

Engine Mechanical

Lists special tools, instruments, and lubricants required for engine mechanical work.

Lubrication

Lists special tools, instruments, and lubricants needed for lubrication system maintenance.

Engine Failure Diagnosis

Lists special tools required for engine failure diagnosis, including software and hardware.

ENGINE ASSEMBLY/DISASSEMBLY

Inspection Before Service

Outlines procedures for inspecting engine components before disassembly, like compression.

Engine Body

Details the steps for removing and installing the engine body.

FUEL SYSTEM

Part layout

Illustrates the layout of fuel system parts with associated part numbers.

Replacement of fuel filter element

Describes the procedure for replacing the fuel filter element and water cup.

Replacement of supply pump

Details the steps for removing, assembling, and installing the fuel supply pump.

ELECTRICAL

Layout of components

Illustrates the location of various electrical sensors and components on the engine.

Inspection of components

Describes methods for inspecting electrical components like sensors and switches.

Installation of starter

Provides instructions for installing the starter motor.

INTAKE

Intake Manifold

Shows the part layout and tightening torques for the intake manifold.

Replacement

Details the procedure for removing and installing the intake manifold and pipes.

ENGINE MECHANICAL

Cylinder Head

Illustrates the part layout and lists components of the cylinder head.

Timing Gear Cover and Flywheel Housing

Shows the part layout and tightening torques for the timing gear cover and flywheel housing.

Main Moving Parts

Details the part layout and tightening torques for pistons, connecting rods, and crankshafts.

EXHAUST

Exhaust Manifold

Shows the part layout and tightening torque for the exhaust manifold.

Replacement

Details the procedure for removing and installing the exhaust manifold.

COOLING

Cooling System

Provides a diagram illustrating the engine cooling system.

Part layout

Shows the part layout for cooling system components like the thermostat and coolant pump.

Inspection of thermostat

Explains how to inspect the thermostat's functionality and lift.

LUBRICATION

Oil Cooler, Oil Filter and Oil Pump

Provides a system drawing and part layout for lubrication components.

Oil Pan

Shows the part layout and tightening torques for the oil pan and its gasket.

Replacement of oil cooler

Details the process for removing and installing the oil cooler, including liquid gasket application.

STARTING AND CHARGING

Starter

Illustrates the part layout, tightening torques, and disassembly steps for the starter.

Alternator (50A)

Shows the part layout, circuit drawing, and disassembly steps for the alternator.

Inspection of components

Details inspection procedures for stator coil, field coil, and rotor assembly.

TURBOCHARGER

Inspection

Explains how to inspect the turbocharger shaft's axial play using special tools.

Replacement

Details the procedure for removing and installing the turbocharger, including lubrication.

FAILURE DIAGNOSIS FOR EACH ENGINE STATUS

Engine mechanical

Provides a table of engine mechanical failures, their causes, and recommended actions.

Alternator

Lists common alternator issues, their causes, and troubleshooting actions.

Starter

Details common starter problems, their causes, and troubleshooting steps.

ENGINE DIAGNOSIS CODE

Engine ECU

Provides precautions for inspecting the Engine ECU and its connectors.

Inspection

Explains pre-inspection steps and how to read failure codes using HinoDX.

Table of failure code

Lists DTC codes, estimated failure causes, and corresponding page numbers for reference.

Signal check harness

Details the use and connection of the signal check harness for ECU inspection.