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Hitachi 130-3 User Manual

Hitachi 130-3
460 pages
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Operator's Manual
Serial No.
ZX120
-3
class 080001 and up
ZX180
-3
class 010372 and up
ZX200
-3
class 202803 and up
ZX270
-3
class 021321 and up
ZX330
-3
class 052046 and up
PRINTED IN EUROPE (ACI) 2008, 02
PART NO.
EM1U1-EN3-1
ZX120
-3
•180
-3
• 200
-3
• 270
-3
• 330
-3 class
HYDRAULIC EXCAVATOR OPERATOR'S MANUAL
EM1U1-EN3-1
120
-3
class
110
-3
•
110M
-3
•
130
-3
•
130LCN
-3
180
-3
class
160LC
-3
•
180LC
-3
•
180LCN
-3
200
-3
class
210
-3
•
210LC
-3
•
210LCN
-3
•
240N
-3
270
-3
class
250LC
-3
•
250LCN
-3
•
280LC
-3
•
280LCN
-3
330
-3
class
350LC
-3
•
350LCN
-3
Hydraulic Excavator

Table of Contents

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Hitachi 130-3 Specifications

General IconGeneral
BrandHitachi
Model130-3
CategoryExcavators
LanguageEnglish

Summary

Safety Guidelines and Precautions

Recognizing Safety Alert Symbols

Explains the meaning of safety alert symbols and their importance for personal injury prevention.

Understanding Signal Words

Defines signal words (DANGER, WARNING, CAUTION, IMPORTANT, NOTE) and their hazard levels.

Following Safety Instructions

Emphasizes reading and adhering to all safety signs, messages, and maintaining proper machine condition.

Preparing for Emergencies

Advises keeping first aid kits and fire extinguishers readily available and establishing emergency guidelines.

Safe Entry and Exit Procedures

Details using handholds and steps correctly and ensuring safety before leaving the operator's seat.

Seat Belt Usage

Stresses the importance of fastening the seat belt at all times during operation to minimize injury risk.

Safe Machine Operation and Starting

Provides guidelines for safe movement, operating from the seat, and handling starting aids.

Job Site Investigation and Planning

Emphasizes investigating job sites, ground conditions, and potential hazards before starting work.

Machine Stability and Tipping Prevention

Warns against tipping and provides methods to avoid it, especially on slopes or uneven terrain.

Power Line Safety and Lightning Precautions

Advises on maintaining safe distances from power lines and precautions during lightning storms.

Safe Object Handling Procedures

Covers safe practices for lifting loads, using chains, and preventing accidents.

Parking Machine Safely and Fluid Handling

Details safe parking procedures and precautions for handling flammable fluids to prevent fires.

Safe Maintenance Practices

Outlines procedures for safe maintenance, including work area preparation and securing the machine.

Fire Prevention Measures

Covers checks for oil leaks, electrical shorts, flammable cleanups, and key switch function.

Emergency Evacuation and Exhaust Fumes

Provides procedures for evacuating in case of fire and warnings about exhaust fumes.

Operator's Station and Controls

Cab Features and Controls Overview

Identifies and labels the various controls and features within the operator's cab.

Multi-Function Monitor Usage

Explains how to use the monitor screens and displays, including starting and basic screens.

Monitor Screen Layout and Icons

Details the layout of the multi-function monitor, including displays for work mode, fuel, and alarms.

Alarm Occurrence Screen Display

Shows how alarm marks are displayed on the basic screen when abnormalities occur.

Contents of Alarms and Remedies

Lists various alarms, their contents, and the recommended remedies for each.

Attachment Selection Procedure

Explains how to select and confirm attachments using the work mode screen.

Selecting Attachments via Main Menu

Guides the user on selecting attachments from the main menu and work mode screen.

Auto-Idle Switch Operation

Explains how the auto-idle function saves fuel by reducing engine speed when controls are neutral.

Pilot Control Shut-Off Lever Operation

Explains the function and operation of the pilot control shut-off lever for safety and machine immobilization.

Emergency Exit Procedures

Describes methods for escaping the cab in emergency situations via doors or windows.

Seat Belt Inspection and Replacement

Emphasizes the importance of checking seat belt condition and timely replacement for safety.

Operating the Engine

Daily Pre-Start Machine Inspection

Lists daily checks for electrical system, boom, bucket, hardware, fuel, and hydraulic systems.

Engine Pre-Start Checks

Details confirmations required before starting the engine, including pilot control lever and seat belt.

Checking Instruments After Engine Start

Explains how to check monitor functions after starting the engine to ensure proper operation.

Engine Stopping Procedure

Describes the correct steps for stopping the engine, including cooling the turbocharger and parking.

Driving the Machine Safely

General Driving Precautions

Provides essential precautions for driving the machine, especially in freezing weather or on rough terrain.

Safe Machine Towing Procedures

Provides instructions and cautions for towing the machine a short distance using wire ropes and shackles.

Machine Parking Procedures

Outlines procedures for parking the machine on level surfaces or slopes to prevent accidents.

Operating the Machine

Control Lever (ISO Pattern) Operation

Explains the function and operation of the ISO pattern control levers for machine movements.

Pilot Control Shut-Off Lever Operation

Explains the function and operation of the pilot control shut-off lever for safety and machine immobilization.

Work Mode Selection

Explains how to select work modes for optimal hydraulic circuit and pump flow rate for attachments.

Avoiding Abusive Operation

Warns against using travel force for digging or lifting with the machine's weight to prevent damage.

Breaker Operation Precautions

Warns about reduced stability and potential damage when using breakers, advising slow movements.

Maintenance Procedures

Correct Maintenance and Inspection Procedures

Provides essential guidelines for performing maintenance and inspections correctly and safely.

Using Correct Fuels and Lubricants

Stresses the importance of using only recommended fuels, lubricants, and genuine Hitachi parts.

Preparing the Machine for Maintenance

Outlines essential steps to prepare the machine safely before commencing any maintenance procedures.

Engine Oil Level and Change Procedures

Guides the user on checking the engine oil level daily and the procedure for changing engine oil.

Hydraulic System Inspection and Maintenance

Provides instructions for inspecting and maintaining hydraulic equipment, including safety precautions.

Electrical System Safety and Battery Handling

Covers safety precautions related to radio communication equipment, electrical installations, and battery handling.

Fuse Replacement Procedures

Explains how to check and replace fuses to resolve electrical equipment failures, including fusible links.

Bucket Teeth Wear Check and Replacement

Details how to check bucket teeth for wear and the procedure for replacing worn teeth.

Seat Belt Check and Replacement

Emphasizes the importance of maintaining seat belt functionality and replacing it every three years.

Track Sag Check and Adjustment

Details the procedure for checking and adjusting track sag to ensure proper tension and prevent damage.

Maintenance Under Special Environmental Conditions

Troubleshooting Common Issues

Engine Starting Problems Troubleshooting

Lists common issues preventing engine start and their potential causes and solutions.

Engine Performance Issues Troubleshooting

Addresses problems like engine not developing full power or overheating, providing potential causes and solutions.

Engine Oil Pressure and Consumption Issues

Covers low oil pressure, excessive oil usage, and fuel consumption problems with their causes and solutions.

Exhaust Smoke and Engine Operation Issues

Addresses problems related to excessive exhaust smoke and irregular engine running, with troubleshooting steps.

Electrical System Troubleshooting

Lists common electrical system issues, such as starting problems and indicator light failures, with solutions.

Control Lever and Hydraulic System Issues

Covers troubleshooting for stiff, loose, or non-returning control levers and slow or overheating hydraulic functions.

Optional Attachments and Devices

Checking and Adjusting Track Sag

Guides on checking track sag and adjusting it by loosening or tightening the track.

Blade Operation Precautions

Offers key points to keep in mind for safe and effective blade operation, avoiding damage.

Precautions for Offset Function Operation

Warns against unsafe practices when using the offset function, such as jacking the machine or using heavy attachments.

Bucket Teeth Replacement (Transverse-Type)

Details the procedure for replacing bucket teeth using the transverse-type pin system, including safety.

Lifting Hook Operation

Covers the safe handling of suspended loads using the machine's lifting hook and related safety devices.

Lifting Capacities Charts

Provides lifting capacity charts for various configurations, indicating load limits and reach.

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