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Hitachi ZAXIS 135US-5B - User Manual

Hitachi ZAXIS 135US-5B
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ENMDCN-1-1ZX135US
-5B
225US
-5B
225USLC
-5B
HYDRAULIC EXCAVATOR OPERATOR'S MANUAL
URL:http://www.hitachi-c-m.com
ENMDCN-1-1
PART NO.
Operator's Manual
PRINTED IN JAPAN (E) 2015, 12
135US
-5B
225US
-5B
225USLC
-5B
Serial No.
ZX135US
-5B
090001 and up
ZX225US
-5B
300001 and up
ZX225USLC
-5B
300001 and up
Hydraulic Excavator

Table of Contents

Questions and Answers

  • J
    Jenny WeissSep 23, 2025
    Why is auto-idle inoperable or not released on Hitachi ZAXIS 135US-5B?
    • M
      Micheal WilkinsSep 23, 2025
      If the auto-idle function is inoperable or not released on your Hitachi Excavators, it could be due to: * Faulty pressure sensor: Replace the pressure sensor. * Poor contact in connector: Repair or replace the connector. * Damaged wire harness: Repair the wire harness. * Faulty controller: Replace the controller.
  • H
    Heather EscobarAug 23, 2025
    What causes Hitachi ZAXIS 135US-5B Excavators batteries to discharge quickly?
    • J
      Justin LindseyAug 23, 2025
      If the batteries in your Hitachi Excavators discharge quickly after being charged, it could be due to: * A shorted cable: Repair or replace the cable. * A shorted battery separator: Repair or replace the separator. * Increased sediment in the battery: Replace the battery.
  • N
    Nathan WiseAug 25, 2025
    What to do if Hitachi Excavators starter rotates but doesn't start?
    • A
      Andrew SnyderAug 25, 2025
      If the starter rotates but the Hitachi Excavators engine doesn't start, check for: * No fuel: Ensure there are no fuel leaks and refill the fuel. * Air in the fuel system: Bleed the air from the system. * Clogged fuel filter: Drain any water and replace the filter element. * Frozen fuel: Warm the fuel pump with hot water or wait for the temperature to rise.
  • B
    Bryan OrrAug 26, 2025
    Why do Hitachi ZAXIS 135US-5B batteries will not be charged?
    • M
      Mark BryantAug 26, 2025
      If the batteries in your Hitachi Excavators are not charging, it could be due to: * A broken battery separator: Replace the separator. * A faulty regulator: Adjust and replace the regulator. * A faulty ground line: Repair the ground line. * A faulty alternator: Repair or replace the alternator.
  • J
    Jennifer MurphyAug 27, 2025
    What to do if Hitachi ZAXIS 135US-5B Excavators engine stalls soon after starting?
    • J
      Justin JacksonAug 27, 2025
      If your Hitachi Excavators engine stalls soon after starting, consider the following: * Too low idle speed: Repair the idle speed. * Clogged fuel filter: Drain water and replace the element. * Clogged pre-fuel filter: Clean or replace the element. * Faulty engine control system: Repair the engine control system. * Clogged air cleaner: Clean or replace the element. * Faulty injection pump: Repair the injection pump.
  • D
    Deborah CooperSep 18, 2025
    Why does the work mode not change on Hitachi ZAXIS 135US-5B Excavators?
    • B
      Brianna SmithSep 18, 2025
      If the work mode does not change on your Hitachi Excavators, it could be due to: * Faulty mode switch: Replace the mode switch. * Poor contact in connector: Repair or replace the connector. * Damaged wire harness (between MC and monitor): Repair the wire harness. * Faulty controller (MC): Replace the controller. * Faulty solenoid valve: Repair or replace the solenoid valve.
  • H
    Hannah DavisSep 15, 2025
    Why won't the Hitachi ZAXIS 135US-5B Excavators lever return to neutral?
    • J
      Jessica GarciaSep 15, 2025
      If the lever on your Hitachi Excavators does not return to neutral, the cause may be: * Faulty pilot valve: Replace the pilot valve.
  • P
    pdeanSep 16, 2025
    Why even if operating the engine control dial, the engine speed does not change in Hitachi ZAXIS 135US-5B?
    • A
      amandawoodSep 16, 2025
      If the engine speed does not change when operating the engine control dial in your Hitachi Excavators, it could be due to: * Blown fuse: Replace the fuse. * Faulty engine control dial: Replace the engine control dial. * Poor contact in connector: Repair or replace the connector. * Damaged wire harness (between EC dial and MC, or MC and ECM): Repair the wire harness. * Faulty controller (MC, ECM): Replace the controller.
  • C
    Candice BryantSep 6, 2025
    Why does Hitachi ZAXIS 135US-5B Excavators travel speed does not change?
    • R
      Ruben PerezSep 6, 2025
      If the travel speed on your Hitachi Excavators does not change, it could be due to: * Faulty travel mode switch: Replace the switch. * Faulty pressure sensor: Replace the sensor. * Faulty pump 1 and 2 delivery pressure sensors: Replace the sensors. * Faulty pumps 1, 2 control pressure sensors: Replace the sensors. * Poor contact in connector: Repair or replace the connector. * Damaged wire harness: Repair the wire harness.
  • H
    hernandezjohnSep 3, 2025
    What causes Hitachi ZAXIS 135US-5B Excavators to not travel smoothly?
    • C
      Christopher ReyesSep 3, 2025
      If your Hitachi Excavators does not travel smoothly, it could be due to: * Overly tensioned or slackened crawler sag: Adjust the crawler sag. * Lack of lubricant in front idler and/or roller: Refill lubricant. * Deformed track frame: Repair or replace the track frame. * Embedded foreign matter such as rock fragments: Remove the foreign matter. * Dragged parking brake: Repair the parking brake.

Summary

Safety

Follow Safety Instructions

Read and follow all safety signs and messages. Ensure signs are maintained and replaced when necessary.

Prepare for Emergencies

Be prepared for fires or accidents by keeping first aid and fire extinguishers ready.

Wear Protective Clothing

Wear appropriate close-fitting clothing and safety equipment suitable for the job.

Drive Machine Safely

Confirm travel lever direction, detour obstructions, and avoid traveling over them.

Park Machine Safely

Park on a firm, level surface, lower bucket, turn off auto-idle, stop engine, and lock controls.

Handle Fluids Safely−Avoid Fires

Handle fuel with care due to flammability. Store flammable fluids away from fire hazards.

Prevent Fires

Check for oil leaks and short circuits to prevent fires. Clean up flammable materials daily.

Prevent Battery Explosions

Keep sparks and flames away from batteries. Handle electrolyte with care due to poisonous nature.

Notes on Protection of Operator’s Station When the Machine Rolls Over

Ensure ROPS certification is valid and always fasten seat belt to maintain protective function.

Machine Numbers

Operators Station

Remedy

Provides solutions for various alarm indications shown on the monitor.

Operating the Engine

Inspect Machine Daily Before Starting

Perform daily checks on engine, undercarriage, working device, upperstructure, and others.

Starting the Engine

Follow procedures for starting the engine, including confirming pilot control lever and using the key switch.

Driving the Machine

Operating the Machine (Chapter 5)

Precautions for Breaker Operation

Addresses stability, avoiding objects, and cylinder stroke end operation for breaker use.

Precautions for Crusher Operation

Covers machine stability, avoiding damage, and proper operation techniques for crushers.

Transporting

Loading;Unloading on a Trailer

Always load/unload on a firm, level surface using appropriate docks or ramps.

Lifting Machine

Use proper lifting cables, consult dealer for procedures, and ensure machine stability.

Maintenance

Correct Maintenance and Inspection Procedures

Service machine correctly following procedures. Inspect daily before starting.

Engine Oil Level

Check engine oil level daily. Ensure it is between the upper and lower marks on the dipstick.

Change Hydraulic Oil and Replace Full-Flow Filter Element

Change hydraulic oil and filter to extend pump life, based on breaker operating availability.

Troubleshooting

Impossible to Start the Engine

Troubleshooting steps for engine not starting or stalling.

Hydraulic System

Diagnosing and resolving issues with hydraulic functions, power, and oil temperature.

Specifications

Hitachi ZAXIS 135US-5B Specifications

General IconGeneral
BrandHitachi
ModelZAXIS 135US-5B
CategoryExcavators
LanguageEnglish

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