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Hitachi ZAXIS 110 - User Manual

Hitachi ZAXIS 110
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(Troubleshooting)
Manual No. : KM-187E
Vol. No. : TT187-E-04
Technical Manual
PRINTED IN SINGAPORE (PS) 2003.11
110 110M 120 130 130LCN 125US 135US 135UR Excavator Technical Manual (Troubleshooting)
Excavator
110 125US
110M 135US
120 135UR
130
130LCN
Service Manual (Manual No. KM-187E) consists of the following three separate volumes;
Technical Manual (Operational Principle) : Vol. No. TO187E
Technical Manual (Troubleshooting) : Vol. No. TT187E
Workshop Manual : Vol. No. W187E
Zaxis110..135UR-TM/TSh 14/11/03, 12:54 PM1

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Summary

Introduction to the Hitachi Excavator Manual

To the Reader: Guidance for Technicians

Guidance for technicians on proper manual use and its importance for maintenance and repair.

Additional References for Further Information

Lists supplementary materials like Operator's Manual, Parts Catalog, and Engine manuals.

Manual Composition and Structure

Describes the structure of the manual, detailing its three main parts and their content.

Understanding Page Numbering

Explains the numbering system used for pages, including group and section numbers.

Safety Precautions for Hitachi Excavators

Recognize Safety Information Symbols

Explains the safety alert symbol and its significance for personal injury.

Understand Safety Signal Words

Defines signal words like DANGER, WARNING, CAUTION, IMPORTANT, and NOTE for hazard communication.

Follow General Safety Instructions

Emphasizes reading and following safety signs, proper machine operation, and avoiding unauthorized modifications.

Prepare for Emergencies

Advice on having first aid kits, fire extinguishers, and emergency contact information ready.

Wear Appropriate Protective Clothing

Recommends appropriate protective gear like hard hats, safety shoes, and gloves for safe operation.

Protect Against Noise Hazards

Highlights the risk of hearing impairment from loud noise and recommends hearing protection.

Inspect Machine Before Operation

Stresses the importance of daily walk-around inspections to prevent personal injury.

General Precautions for the Operators Cab

Rules for cab cleanliness, avoiding flammable items, and proper use of communication devices.

Use Handholds and Steps Safely

Guidance on safe mounting and dismounting procedures, emphasizing three-point contact.

Adjust the Operators Seat Correctly

Instructions on adjusting the seat for operator comfort and proper control operation to prevent misoperations.

Fasten Seat Belt Securely

Importance of wearing seat belts to prevent injury or ejection during overturns; recommends periodic replacement.

Move and Operate Machine Safely

Precautions for operating the machine safely, including bystander awareness and use of travel alarms/horns.

Operate Only From the Operators Seat

Rules for starting the engine safely, only from the operator's seat, with controls in neutral.

Jump Starting Procedures and Warnings

Warnings about battery gas explosion hazards during jump starting and proper procedures.

Keep Riders Off the Machine

Prohibits riders on the machine to prevent injury and ensure clear operator visibility.

Signals for Multiple Machine Operations

Recommendations for using signals and a signal person for jobs with multiple machines.

Confirm Machine Direction Before Driving

Guidance on checking undercarriage position and travel lever operation before driving.

Drive Machine Safely

Instructions for safe driving, including confirming direction, avoiding obstructions, and slope operation.

Avoid Injury From Rollover Accidents

Precautions to prevent rollaways, including parking on level ground and securing the machine.

Avoid Injury From Back-Over and Swing Accidents

Warnings about backing/swinging hazards and importance of looking around and using signal persons.

Avoid Machine Tipping

Advice on preventing machine tipping, especially on grades, by careful operation and preparation.

Avoid Contact with Power Lines

Safety measures for operating near electric lines, emphasizing safe distance and avoiding contact.

Safe Object Handling and Lifting

Safety guidelines for craning operations, load handling, and using proper lifting equipment.

Protect Against Flying Debris

Protective measures against flying debris, including wearing safety glasses and keeping bystanders away.

Park Machine Safely

Steps for safely parking the machine, including lowering attachments, stopping the engine, and securing.

Handle Fluids Safely to Avoid Fires

Precautions for handling flammable fluids like fuel and lubricants to prevent fires and explosions.

Safety During Machine Transporting

Guidelines for safely loading, unloading, and transporting the machine, including ramp procedures.

Practice Safe Maintenance Procedures

Procedures for safe maintenance, including work area preparation, securing the machine, and disconnecting power.

Warn Others of Service Work

Attach a 'Do Not Operate' tag to the control lever before performing service work.

Support Machine Properly

Ensure secure support for lifted machines or attachments, avoiding unstable materials like cinder blocks.

Stay Clear of Moving Parts

Keep hands, feet, clothing, jewelry, and hair away from rotating parts to prevent entanglement.

Prevent Parts From Flying

Precautions when dealing with high-pressure grease or hot gear oil to avoid injury from flying parts.

Store Attachments Safely

Securely store attachments like buckets and hammers to prevent them from falling and causing injury.

Use Tools Properly

Use appropriate tools and recommended parts for maintenance to ensure safety and avoid injury.

Prevent Burns From Hot Fluids or Surfaces

Advice on avoiding burns from hot spraying fluids, engine coolant, and hot oils or components.

Replace Rubber Hoses Periodically

Importance of periodic hose replacement due to aging and fatigue to prevent fire or attachment failure.

Avoid High-Pressure Fluids

Precautions against high-pressure fluid penetration causing serious injury; relieve pressure before disconnecting lines.

Summary

Introduction to the Hitachi Excavator Manual

To the Reader: Guidance for Technicians

Guidance for technicians on proper manual use and its importance for maintenance and repair.

Additional References for Further Information

Lists supplementary materials like Operator's Manual, Parts Catalog, and Engine manuals.

Manual Composition and Structure

Describes the structure of the manual, detailing its three main parts and their content.

Understanding Page Numbering

Explains the numbering system used for pages, including group and section numbers.

Safety Precautions for Hitachi Excavators

Recognize Safety Information Symbols

Explains the safety alert symbol and its significance for personal injury.

Understand Safety Signal Words

Defines signal words like DANGER, WARNING, CAUTION, IMPORTANT, and NOTE for hazard communication.

Follow General Safety Instructions

Emphasizes reading and following safety signs, proper machine operation, and avoiding unauthorized modifications.

Prepare for Emergencies

Advice on having first aid kits, fire extinguishers, and emergency contact information ready.

Wear Appropriate Protective Clothing

Recommends appropriate protective gear like hard hats, safety shoes, and gloves for safe operation.

Protect Against Noise Hazards

Highlights the risk of hearing impairment from loud noise and recommends hearing protection.

Inspect Machine Before Operation

Stresses the importance of daily walk-around inspections to prevent personal injury.

General Precautions for the Operators Cab

Rules for cab cleanliness, avoiding flammable items, and proper use of communication devices.

Use Handholds and Steps Safely

Guidance on safe mounting and dismounting procedures, emphasizing three-point contact.

Adjust the Operators Seat Correctly

Instructions on adjusting the seat for operator comfort and proper control operation to prevent misoperations.

Fasten Seat Belt Securely

Importance of wearing seat belts to prevent injury or ejection during overturns; recommends periodic replacement.

Move and Operate Machine Safely

Precautions for operating the machine safely, including bystander awareness and use of travel alarms/horns.

Operate Only From the Operators Seat

Rules for starting the engine safely, only from the operator's seat, with controls in neutral.

Jump Starting Procedures and Warnings

Warnings about battery gas explosion hazards during jump starting and proper procedures.

Keep Riders Off the Machine

Prohibits riders on the machine to prevent injury and ensure clear operator visibility.

Signals for Multiple Machine Operations

Recommendations for using signals and a signal person for jobs with multiple machines.

Confirm Machine Direction Before Driving

Guidance on checking undercarriage position and travel lever operation before driving.

Drive Machine Safely

Instructions for safe driving, including confirming direction, avoiding obstructions, and slope operation.

Avoid Injury From Rollover Accidents

Precautions to prevent rollaways, including parking on level ground and securing the machine.

Avoid Injury From Back-Over and Swing Accidents

Warnings about backing/swinging hazards and importance of looking around and using signal persons.

Avoid Machine Tipping

Advice on preventing machine tipping, especially on grades, by careful operation and preparation.

Avoid Contact with Power Lines

Safety measures for operating near electric lines, emphasizing safe distance and avoiding contact.

Safe Object Handling and Lifting

Safety guidelines for craning operations, load handling, and using proper lifting equipment.

Protect Against Flying Debris

Protective measures against flying debris, including wearing safety glasses and keeping bystanders away.

Park Machine Safely

Steps for safely parking the machine, including lowering attachments, stopping the engine, and securing.

Handle Fluids Safely to Avoid Fires

Precautions for handling flammable fluids like fuel and lubricants to prevent fires and explosions.

Safety During Machine Transporting

Guidelines for safely loading, unloading, and transporting the machine, including ramp procedures.

Practice Safe Maintenance Procedures

Procedures for safe maintenance, including work area preparation, securing the machine, and disconnecting power.

Warn Others of Service Work

Attach a 'Do Not Operate' tag to the control lever before performing service work.

Support Machine Properly

Ensure secure support for lifted machines or attachments, avoiding unstable materials like cinder blocks.

Stay Clear of Moving Parts

Keep hands, feet, clothing, jewelry, and hair away from rotating parts to prevent entanglement.

Prevent Parts From Flying

Precautions when dealing with high-pressure grease or hot gear oil to avoid injury from flying parts.

Store Attachments Safely

Securely store attachments like buckets and hammers to prevent them from falling and causing injury.

Use Tools Properly

Use appropriate tools and recommended parts for maintenance to ensure safety and avoid injury.

Prevent Burns From Hot Fluids or Surfaces

Advice on avoiding burns from hot spraying fluids, engine coolant, and hot oils or components.

Replace Rubber Hoses Periodically

Importance of periodic hose replacement due to aging and fatigue to prevent fire or attachment failure.

Avoid High-Pressure Fluids

Precautions against high-pressure fluid penetration causing serious injury; relieve pressure before disconnecting lines.

Hitachi ZAXIS 110 Specifications

General IconGeneral
BrandHitachi
ModelZAXIS 110
CategoryExcavators
LanguageEnglish

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