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Hitachi Zaxis 160LC User Manual

Hitachi Zaxis 160LC
41 pages
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Manual No. : KM-1F1E
Vol. No. : W1F1E-01
Workshop Manual
Excavator
PRINTED IN SINGAPORE (PS)
160LC • 180LC • 180LCN Excavator Workshop Manual
160LC
180LC
180LCN
Service Manual (Manual No. KM-1F1E) consists of the following three separate volumes;
Technical Manual (Operational Principle) : Vol. No. TO1F1E
Technical Manual (Troubleshooting) : Vol. No. TT1F1E
Workshop Manual : Vol. No. W1F1E
Zaxis160LC/180LC/180LCN-WSh 17/1/03, 9:48 AM1
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Hitachi Zaxis 160LC Specifications

General IconGeneral
BrandHitachi
ModelZaxis 160LC
CategoryExcavators
LanguageEnglish

Summary

INTRODUCTION

TO THE READER

Guidelines and contact information for users of the manual.

ADDITIONAL REFERENCES

Lists other relevant manuals and documentation for the machine.

MANUAL COMPOSITION

Details the structure and content of the three manual volumes.

PAGE NUMBER

Explains the format and meaning of page numbering within the manual.

SAFETY ALERT SYMBOL AND HEADLINE NOTATIONS

Explains safety alert symbols and signal words used in the manual.

UNITS USED

Lists SI units and conversion tables for measurements used in the manual.

SAFETY

RECOGNIZE SAFETY INFORMATION

Explains the importance of safety alert symbols and signal words.

UNDERSTAND SIGNAL WORDS

Defines DANGER, WARNING, CAUTION, IMPORTANT, and NOTE signal words.

FOLLOW SAFETY INSTRUCTIONS

Provides general guidelines for safe operation and maintenance practices.

PREPARE FOR EMERGENCIES

Advises on preparing for potential emergencies like fires or accidents.

WEAR PROTECTIVE CLOTHING

Lists recommended personal protective equipment for safe operation.

PROTECT AGAINST NOISE

Emphasizes the need for hearing protection in noisy environments.

INSPECT MACHINE

Details the importance of daily pre-start machine inspections.

GENERAL PRECAUTIONS FOR CAB

Lists safety measures to be taken inside the operator's cab.

USE HANDHOLDS AND STEPS

Provides instructions on safe mounting and dismounting procedures.

ADJUST THE OPERATOR'S SEAT

Explains how to properly adjust the operator's seat for safety.

FASTEN YOUR SEAT BELT

Stresses the importance of wearing a seat belt during operation.

MOVE AND OPERATE MACHINE SAFELY

Guidelines for safe machine movement and operation, including bystanders.

OPERATE ONLY FROM OPERATOR'S SEAT

Instructions on safe engine starting procedures.

JUMP STARTING

Precautions and procedures for safely jump-starting the engine.

KEEP RIDERS OFF MACHINE

Advises against allowing unauthorized riders on the machine.

PROVIDE SIGNALS FOR FOBS INVOLVING MULTIPLE NUMBERS OF MACHINES

Recommends using signals for coordinated work with multiple machines.

CONFIRM DIRECTION OF MACHINE TO BE DRIVEN

Emphasizes checking machine direction before driving.

DRIVE MACHINE SAFELY

Provides guidance on safe machine operation on slopes and general driving.

AVOID INJURY FROM ROLLAWAY ACCIDENTS

Instructions on how to prevent machine rollaways and park safely.

AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS

Safety measures to prevent back-over and swing accidents.

AVOID TIPPING

Precautions to prevent machine tipping, especially on grades.

AVOID POWER LINES

Safety precautions when operating near electric power lines.

OBJECT HANDLING

Guidelines for safely handling objects and loads with the machine.

PROTECT AGAINST FLYING DEBRIS

Advises on protecting eyes and body from flying debris.

PARK MACHINE SAFELY

Procedures for safely parking the machine to prevent accidents.

HANDLE FLUIDS SAFELY-AVOID FIRES

Safety measures for handling flammable fluids to prevent fires.

SAFETY TRANSPORTING

Precautions for safely loading, unloading, and transporting the machine.

PRACTICE SAFE MAINTENANCE

General safety guidelines for performing maintenance on the machine.

WARN OTHERS OF SERVICE WORK

Advises on warning others before performing service work.

SUPPORT MACHINE PROPERLY

Instructions on safely supporting the machine during maintenance.

STAY CLEAR OF MOVING PARTS

Warning about entanglement hazards with moving machine parts.

PREVENT PARTS FROM FLYING

Precautions regarding high-pressure grease and gears.

STORE ATTACHMENTS SAFELY

Guidelines for safely storing machine attachments.

USE TOOLS PROPERLY

Emphasizes using appropriate tools and recommended parts.

PREVENT BURNS

Safety advice to prevent burns from hot fluids and surfaces.

REPLACE RUBBER HOSES PERIODICALLY

Importance of periodic replacement of rubber hoses to prevent failures.

PRECAUTIONS FOR WELDING AND GRINDING

Safety measures for welding and grinding operations.

AVOID HEATING NEAR PRESSURIZED FLUID LINES

Warning against heating pressurized fluid lines due to fire risk.

AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS

Safety advice on not heating lines with flammable fluids.

PREVENT FIRES

Comprehensive guidance on preventing fires, covering oil leaks, shorts, and flammables.

CHECK KEY SWITCH

Procedure for checking the key switch function for fire safety.

CHECK EMERGENCY ENGINE STOP SWITCH

Procedure for checking the emergency engine stop switch.

CHECK HEAT SHIELDS

Importance of checking heat shields to prevent fires.

EVACUATING IN CASE OF FIRE

Steps to follow for safely evacuating the machine in case of fire.

BEWARE OF EXHAUST FUMES

Warning about the dangers of exhaust fumes and ventilation requirements.

REMOVE PAINT BEFORE WELDING OR HEATING

Safety precautions when removing paint before welding or heating.

PREVENT BATTERY EXPLOSIONS

Warnings and procedures to prevent battery explosions.

SERVICE AIR CONDITIONING SYSTEM SAFELY

Safety procedures for servicing the air conditioning system.

HANDLE CHEMICAL PRODUCTS SAFELY

Guidelines for safely handling chemical products using MSDS.

DISPOSE OF WASTE PROPERLY

Instructions for environmentally responsible disposal of waste materials.

BEFORE RETURNING THE MACHINE TO THE CUSTOMER

Checks to perform before returning the machine after maintenance.

GENERAL / Precautions for Disassembling and Assembling

PRECAUTIONS FOR DISASSEMBLING AND ASSEMBLING

General safety and procedural guidelines for disassembly and assembly.

Clean the Machine

Instructions on cleaning the machine before bringing it into the shop.

Inspect the Machine

Guidance on inspecting the machine and recording relevant details before disassembly.

Prepare and Clean Tools and Disassembly Area

Advice on preparing necessary tools and the work area for disassembly.

Precautions for Disassembling

Specific safety and procedural notes for the disassembly process.

Precautions for Assembling

Key considerations and steps for the correct assembly of machine parts.

Bleeding Air from Hydraulic System

Procedures for bleeding air from the hydraulic system to prevent damage.

Floating Seal Precautions

Detailed procedures for handling and installing floating seals.

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