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Hitachi ZAXIS 160LC-3 User Manual

Hitachi ZAXIS 160LC-3
41 pages
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Table of Contents

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Hitachi ZAXIS 160LC-3 Specifications

General IconGeneral
BrandHitachi
ModelZAXIS 160LC-3
CategoryExcavators
LanguageEnglish

Summary

INTRODUCTION

Document Overview and References

Details the manual's purpose, structure, additional resources, and page numbering.

Safety Symbols and Units

Explains safety alert symbols, signal words, and unit conversions used in the manual.

SAFETY

Recognize Safety Information

Presents and explains the visual safety alert symbols used in the manual and on the machine.

Understand Signal Words

Defines signal words like DANGER, WARNING, CAUTION, IMPORTANT, and NOTE and their associated hazard levels.

Follow Safety Instructions

Emphasizes reading and following all safety signs and messages, proper maintenance, and authorized operation.

Prepare for Emergencies

Guidance on preparing for emergencies like fires and accidents, including first aid and fire extinguishers.

Wear Protective Clothing

Lists necessary personal protective equipment (PPE) and advises against loose clothing or distractions.

Protect Against Noise

Advises wearing hearing protection to prevent hearing impairment from prolonged exposure to loud noise.

Inspect Machine

Stresses the importance of daily walk-around inspections to avoid personal injury.

General Precautions for Cab

Provides precautions for cab safety, such as keeping it clean, storing items properly, and avoiding distractions.

Use Handholds and Steps

Details safe practices for mounting and dismounting the machine using handholds and steps.

Adjust the Operator's Seat

Explains how to properly adjust the operator's seat for comfort, control access, and visibility.

Ensure Safety Before Rising From or Leaving Operator's Seat

Instructs on securing the machine (lowering attachment, locking controls) before leaving the operator's seat.

Fasten Your Seat Belt

Highlights the critical importance of wearing a seat belt to prevent injury or death during rollovers.

Move and Operate Machine Safely

Advises on safely moving and operating the machine, including awareness of bystanders and using signal persons.

Handle Starting Aids Safely

Provides safety precautions for handling and using starting fluid due to its flammability.

Operate Only From Operator's Seat

Mandates operating the machine only from the seated operator's position to prevent runaway incidents.

Jump Starting

Details critical safety procedures for jump-starting the engine to prevent battery explosions and machine runaway.

Keep Riders Off Machine

Warns against allowing riders on the machine due to injury risks and obstructed visibility.

Precautions for Operations

Outlines precautions before and during operations, including site investigation, PPE, and clearing the area.

Investigate Job Site Beforehand

Emphasizes thorough job site investigation, work planning, and ground condition assessment to prevent tipping and collapses.

Equipment of Head Guard, ROPS, FOPS

Recommends equipping the machine with head guards, ROPS, or FOPS in areas with falling object risks.

Provide Signals for Jobs Involving Multiple Numbers of Machines

Stresses the need for clear, coordinated signals and a signal person for jobs involving multiple machines.

Confirm Direction of Machine to Be Driven

Advises confirming the machine's direction of travel relative to controls to prevent incorrect operation and injury.

Drive Machine Safely

Provides guidelines for driving safely, including avoiding obstructions, slopes, and using seat belts.

Avoid Injury From Rollaway Accidents

Instructs on proper parking procedures to prevent machine rollaways and resulting serious injuries.

Keep Person Clear From Working Area

Advises keeping people clear of the working area and setting up barriers to prevent injury from swinging parts.

Never Position Bucket Over Anyone

Prohibits positioning the bucket over people or truck cabs to avoid serious injury from load spills or collisions.

Avoid Undercutting

Provides guidance on positioning the machine to retreat from excavations and avoid collapses.

Avoid Tipping

Details measures to prevent machine tipping, especially on grades, including proper speed and direction control.

Never Undercut a High Bank

Warns against undercutting high banks due to the risk of collapse, serious injury, or death.

Dig With Caution

Instructs on safe digging practices, including checking for underground utilities and avoiding fiber optic cables.

Operate With Caution

Advises caution when operating near overhead obstacles like bridges to prevent damage and injury.

Avoid Power Lines

Stresses the importance of maintaining a safe distance from electric lines to prevent electrocution.

Precautions for Lightening

Provides guidance on actions to take during an electrical storm, including stopping operation and evacuating.

Object Handling

Details safe practices for lifting and moving objects, including using proper equipment and avoiding people.

Protect Against Flying Debris

Advises wearing eye protection and keeping bystanders clear when striking objects to prevent injury from flying debris.

Park Machine Safely

Outlines the correct procedure for safely parking the machine, including securing it and turning off the engine.

Handle Fluids Safely-Avoid Fires

Provides safety guidelines for handling flammable fluids like fuel and lubricants to prevent fires and explosions.

Transport Safely

Details the safety precautions required when loading, unloading, and transporting the machine.

Practice Safe Maintenance

Outlines critical safety steps and precautions to be followed before and during machine maintenance.

Warn Others of Service Work

Emphasizes warning others and using tags during service work to prevent accidental operation.

Support Machine Properly

Emphasizes securely supporting the machine or attachments when working on them to prevent collapse.

Stay Clear of Moving Parts

Warns against entanglement in moving parts and advises keeping hands, feet, and clothing clear.

Prevent Parts From Flying

Details precautions related to high-pressure systems like track adjusters and travel reduction gears to prevent flying parts.

Store Attachments Safely

Provides guidance on securely storing attachments like buckets and blades to prevent them from falling and causing injury.

Prevent Burns

Advises on preventing burns from hot fluids and the importance of periodic rubber hose replacement.

Replace Rubber Hoses Periodically

Highlights the importance of periodically replacing rubber hoses to prevent failures that could cause fires or fluid injection.

Avoid High-Pressure Fluids

Warns about the dangers of high-pressure fluids penetrating skin or eyes and precautions for handling them.

Prevent Fires

Outlines measures to prevent fires related to oil leaks, electrical issues, flammable materials, and key switch checks.

Evacuating in Case of Fire

Provides instructions for safely evacuating the machine in the event of a fire.

Beware of Exhaust Fumes

Warns about the dangers of exhaust fumes and advises on ensuring adequate ventilation when operating indoors.

Precautions for Welding and Grinding

Outlines safety precautions for welding and grinding, including ventilation, flammable object storage, and qualified personnel.

Avoid Heating Near Pressurized Fluid Lines

Warns against heating near pressurized fluid lines or flammable materials to prevent flammable spray or line rupture.

Avoid Applying Heat to Lines Containing Flammable Fluids

Prohibits welding or cutting lines with flammable fluids and advises thorough cleaning beforehand.

Remove Paint Before Welding or Heating

Advises on removing paint before welding or heating due to hazardous fumes, and proper disposal of materials.

Beware of Asbestos Dust

Warns about the risks of inhaling asbestos dust and provides precautions for working in asbestos-containing environments.

Prevent Battery Explosions

Details safety measures to prevent battery explosions, including avoiding sparks, proper charging, and terminal security.

Service Air Conditioning System Safely

Provides safety guidelines for servicing the air conditioning system, including handling refrigerants and preventing skin contact.

Handle Chemical Products Safely

Advises on safely handling hazardous chemicals used with the machine by consulting MSDS for details.

Dispose of Waste Properly

Explains the environmental importance of properly disposing of waste materials like oils, fuels, and filters.

Before Returning the Machine to the Customer

Lists essential checks to perform after maintenance or repair before returning the machine to the customer.

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