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Hitachi 4HK1 - User Manual

Hitachi 4HK1
41 pages
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EWDCY-EN-004HK1 GB3 EXHAUST EMISSION STANDARDS ENGINE MANUAL WORKSHOP MANUAL
PRINTED IN JAPAN (K) 2015, 06
Service Manual consists of the following sections.
Technical Manual (Operational Principle)
Technical Manual (Troubleshooting)
Workshop Manual
Engine Manual
EWDCY-EN-00
PART NO.
GB3
EXHAUST EMISSION
STANDARDS
Engine Manual
Workshop Manual
URL:http://www.hitachi-c-m.com
4HK1
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Summary

FOREWORD

Service Information Guide

Contents included in service information

Details the various types of content covered in the service information.

Arrows and symbols

Explains the meaning of arrows and symbols used in diagrams and illustrations.

Plastic gauge

Describes the procedure for using a plastic gauge for measurement.

Recommended liquid gasket

Lists recommended liquid gaskets and their application procedures.

Thread locking adhesive agent

Details the types and application of thread locking adhesive agents.

Term

Defines key terms used throughout the manual for clarity.

Abbreviations

Provides a list of abbreviations and their full meanings.

Standard bolts

Lists standard bolt specifications and tightening torques.

Engine

Mechanical (4 HK1)

Covers mechanical procedures for the 4HK1 engine.

Cylinder head cover

Procedures for removing and installing the cylinder head cover.

Cylinder head assembly

Procedures for removing and installing the cylinder head assembly.

Cylinder head cover removal

Detailed steps for removing the cylinder head cover.

Lower cover removal

Procedures for removing the lower cover from the cylinder head.

Injector removal

Steps for removing engine injectors.

Rocker arm shaft removal

Procedures for removing the rocker arm shaft.

Camshaft removal

Steps for removing the camshaft.

Bridge removal

Procedures for removing the bridge component.

Cylinder head assembly removal

Detailed steps for removing the cylinder head assembly.

disassembly

General procedures for engine disassembly.

Exhaust manifold removal

Steps for removing the exhaust manifold.

Thermostat removal

Procedures for removing the thermostat.

Overheat switch removal

Steps for removing the overheat switch.

Engine coolant temperature sensor removal

Procedures for removing the engine coolant temperature sensor.

CMP sensor removal

Steps for removing the CMP sensor.

Idle gear C removal

Procedures for removing the idle gear C.

Valve spring removal

Steps for removing valve springs.

Valve stem oil seal removal

Procedures for removing valve stem oil seals.

Valve guide removal

Steps for removing valve guides.

Inlet valve removal

Procedures for removing the inlet valve.

Exhaust valve removal

Procedures for removing the exhaust valve.

Summary

FOREWORD

Service Information Guide

Contents included in service information

Details the various types of content covered in the service information.

Arrows and symbols

Explains the meaning of arrows and symbols used in diagrams and illustrations.

Plastic gauge

Describes the procedure for using a plastic gauge for measurement.

Recommended liquid gasket

Lists recommended liquid gaskets and their application procedures.

Thread locking adhesive agent

Details the types and application of thread locking adhesive agents.

Term

Defines key terms used throughout the manual for clarity.

Abbreviations

Provides a list of abbreviations and their full meanings.

Standard bolts

Lists standard bolt specifications and tightening torques.

Engine

Mechanical (4 HK1)

Covers mechanical procedures for the 4HK1 engine.

Cylinder head cover

Procedures for removing and installing the cylinder head cover.

Cylinder head assembly

Procedures for removing and installing the cylinder head assembly.

Cylinder head cover removal

Detailed steps for removing the cylinder head cover.

Lower cover removal

Procedures for removing the lower cover from the cylinder head.

Injector removal

Steps for removing engine injectors.

Rocker arm shaft removal

Procedures for removing the rocker arm shaft.

Camshaft removal

Steps for removing the camshaft.

Bridge removal

Procedures for removing the bridge component.

Cylinder head assembly removal

Detailed steps for removing the cylinder head assembly.

disassembly

General procedures for engine disassembly.

Exhaust manifold removal

Steps for removing the exhaust manifold.

Thermostat removal

Procedures for removing the thermostat.

Overheat switch removal

Steps for removing the overheat switch.

Engine coolant temperature sensor removal

Procedures for removing the engine coolant temperature sensor.

CMP sensor removal

Steps for removing the CMP sensor.

Idle gear C removal

Procedures for removing the idle gear C.

Valve spring removal

Steps for removing valve springs.

Valve stem oil seal removal

Procedures for removing valve stem oil seals.

Valve guide removal

Steps for removing valve guides.

Inlet valve removal

Procedures for removing the inlet valve.

Exhaust valve removal

Procedures for removing the exhaust valve.

Hitachi 4HK1 Specifications

General IconGeneral
Engine Model4HK1
Cylinder ArrangementIn-line
Number of Cylinders4
Displacement5.2 L
Compression Ratio17.5:1
AspirationTurbocharged
Bore x Stroke115 mm x 125 mm
Fuel SystemDirect Injection

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