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Hitachi HISCREW OSP-37M6ARI User Manual

Hitachi HISCREW OSP-37M6ARI
72 pages
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What Marks Say:
INSTRUCTION MANUAL
This manual expresses the matters that need your attention as below.
Do not fail to observe “WARNING” and “CAUTION,” as they assume considerable
importance to safety.
: This is a warning. This assumes possible
death or severe injury to the operator if
handled wrongly.
: This is a caution. This assumes possible
injury to the operator and physical
damage, if handled wrongly.
: This means the things that need attention
other than WARNING and CAUTION.
MEMO
WARNING
: This means prohibition.
: This means convenient information
to know.
: This shows reference page number.
: This shows the information specific to
the models with a built-in air dryer.
IMPORTANT
CAUTION
HITACHI ROTARY SCREW COMPRESSOR
Air-Cooled Type,
Before you start operating, be
sure to read this manual carefully
in order to operate the machine
safely and properly.
Also, prepare the manual near
the machine to make it available
at anytime, and refer to it as the
need arises.
Model : OSP-22S5AI OSP-22S5ARI
OSP-22S6AI OSP-22S6ARI
OSP-22
M
5AI OSP-22
M
5ARI
OSP-22
M
6AI OSP-22
M
6ARI
OSP-37S5AI OSP-37S5ARI
OSP-37S6AI OSP-37S6ARI
OSP-37
M
5AI OSP-37
M
5ARI
OSP-37
M
6AI OSP-37
M
6ARI
[Without a built-in air dryer] [With a built-in air dryer]
2000 Series
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Hitachi HISCREW OSP-37M6ARI Specifications

General IconGeneral
BrandHitachi
ModelHISCREW OSP-37M6ARI
CategoryAir Compressor
LanguageEnglish

Summary

Characteristics of this Manual

Description of Type

Explains the model designation system for HISCREW compressors.

International System of Units (SI)

Provides conversion formulas for pressure units from conventional to SI.

TO USE IN SAFETY

General Safety Warnings

Covers warnings about rotating parts, hot oil, and pressure hazards.

PARTS DESCRIPTION AND THEIR FUNCTIONS

Appearance

Illustrates and labels external components of the compressor unit.

Main Component Units and their Functions

Details the function of key internal components like the oil separator and motor.

HOW TO OPERATE

Air Compressor Instrumentation

Describes the buttons, lights, and gauges on the control panel.

Control Panel Operation Details

Explains functions of buttons, lights, and digital monitor for operation and alarms.

Digital Monitor Usage

Details how to display operating hours, pressure, temperature, and shutdown history.

Capacity Control Settings Adjustment

Guides on viewing and changing capacity control settings via the digital monitor.

Initial Start-Up Procedures

Outlines steps before powering on, including safety checks and oil level verification.

Setting of the Control Functions

Explains how to configure control modes, remote operation, and air dryer settings.

Daily Operation Guide

Covers daily checks before operation, during operation, and stop procedures.

DAILY CHECK

Daily Operation Management

Recommends recording operational status in the logbook for maintenance.

Control of Condensate

Explains how oil temperature control prevents condensate and conditions that may cause it.

Lubricant Management

Details how to check oil level during operation and when to replenish.

TROUBLESHOOTING

Alarm and Shutdown Indications

Explains how to interpret ALARM and SHUTDOWN lights and digital monitor codes.

Automatic Restart and Override Operation

Covers automatic restart after power interruption and enabling override operation.

SHUTDOWN/ALARM Indications on Instrument Panel

Provides a table correlating A/S codes with causes, actions, and resets.

List of Shutdowns Not Displayed on Instrument Panel

Lists symptoms, causes, and solutions for shutdowns not indicated on the panel.

SYSTEM OF EACH COMPONENT

Compressed Air/Lubricant System

Illustrates the flow of compressed air and lubricant through the unit.

Capacity Control System Overview

Introduces different types of capacity control like I-type, P-type, and U-type.

Specific Capacity Control Types

Details I-Type and P-Type capacity control mechanisms and their operation.

Condensate Control and ECOMODE Functions

Explains condensate control and enabling the ECOMODE function for energy saving.

Dryer System Operation

Describes the compressed air and refrigerant flow within the air dryer system.

INSTRUCTIONS FOR INSTALLATION

Component Verification and Conveying

Covers checking components against the manual and safe methods for conveying the unit.

Installation Environment and Precautions

Details requirements for installation location, ventilation, and avoiding hazardous environments.

Piping Instructions

Provides guidance on air receiver tank installation, discharge piping, and drain trap setup.

Compressor Room Ventilation

Specifies ventilation requirements for the installation room, including fan capacity and ducting.

Electrical Wiring and Power Connection

Covers power source, cables, earth leakage breaker, and wiring considerations.

Connecting Power, Ground, and Remote Operation

Details procedures for connecting power, ground, and setting up remote operation.

PERIODIC MAINTENANCE

Periodic Maintenance Schedule for Compressor

Outlines maintenance intervals based on yearly run hours and standard maintenance types.

Maintenance Standards (A) Details

Lists inspection and replacement tasks for maintenance standard A, with frequency and reference pages.

Maintenance Standards (B) Details

Lists inspection and replacement tasks for maintenance standard B, with frequency and reference pages.

Auto Drain Trap Maintenance

Describes daily checks and periodic cleaning procedures for the dryer's auto drain trap.

Relief Valve and Capacity Control Performance Checks

Guides on checking the performance of the relief valve and capacity control system.

Oil Filter Element Replacement

Provides instructions for replacing the oil filter element, including cautions.

Air Intake Filter Cleaning and Replacement

Details how to clean or replace the air intake filter element for optimal performance.

Cooler Cleaning Procedure

Explains how to clean the cooler fins to maintain efficient heat exchange.

Minimum Pressure/Check Valve Inspection and Replacement

Covers procedures for adjusting and replacing the minimum pressure/check valve.

Oil Separator Element Replacement

Guides on removing and replacing the oil separator element, noting hot surfaces.

Belt Inspection and Tension Adjustment

Explains how to visually inspect belts and pulleys and measure belt tension.

WHEN IT IS NOT USED FOR LONG TIME

PARTS LIST

Compressor Air End Components

Lists parts for the 22kW and 37kW compressor air ends with diagrams.

Motor and Cooling Fan Parts

Shows diagrams and lists parts for the motor pulley assembly and cooling fan.

Suction Throttle and Modulator Valve Parts

Illustrates and lists components for the suction throttle and modulator/minimum pressure valves.

Oil Case, Separator, and Piping Parts

Details components related to the oil case, separator, and oil piping system.

Discharge Air Piping Components

Lists parts associated with the discharge air piping for models with and without dryers.

Control Piping Components

Illustrates and lists parts for the control piping system.

Air Intake and Exhaust Duct Parts

Shows diagrams and lists parts for air intake and exhaust ducts.

Enclosure Parts

Lists various parts related to the compressor's enclosure and covers.

Instrumental and Starter Panel Components

Details parts for the instrumental panel and starter panels (200V class).

Starter Panel (400V) and Air Dryer Parts

Lists components for the 400V starter panel and the air dryer unit.

OPERATION RECORD LOGBOOK

STANDARD SPECIFICATION

Compressor Specifications

Provides a table of technical specifications for different compressor models.

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