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Hitachi RAI-50NH5 User Manual

Hitachi RAI-50NH5
109 pages
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NO. 0274E
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
ROOM AIR CONDITIONER
INDOOR UNIT + OUTDOOR UNIT
DECEMBER 2005
Refrigeration & Air-Conditioning Division
SERVICE MANUAL
PM
REFER TO THE FOUNDATION MANUAL
TECHNICAL INFORMATION
FOR SERVICE PERSONNEL ONLY
(W)
(A)
(kW)
(B.T.U./h)
(W)
(A)
(kW)
(B.T.U./h)
W
H
D
(kg)
RAI-50NH5
DC INVERTER (CEILING CASSETTE TYPE)
TYPE
MODEL
POWER SOURCE
TOTAL INPUT
TOTAL AMPERES
CAPACITY
TOTAL INPUT
TOTAL AMPERES
CAPACITY
DIMENSIONS
(mm)
NET WEIGHT
SPECIFICATIONS
580
285
580
20
RAI-ECPM
RAI-50NH5
CONTENTS
SPECIFICATIONS ------------------------------------------------------------------- 4
HOW TO USE ------------------------------------------------------------------------ 6
CONSTRUCTION AND DIMENSIONAL DIAGRAM ---------------------- 27
MAIN PARTS COMPONENT --------------------------------------------------- 29
WIRING DIAGRAM ----------------------------------------------------------------- 31
CIRCUIT DIAGRAM ---------------------------------------------------------------- 33
PRINTED WIRING BOARD LOCATION DIAGRAM ---------------------- 39
BLOCK DIAGRAM ------------------------------------------------------------------ 41
BASIC MODE ------------------------------------------------------------------------ 43
REFRIGERATING CYCLE DIAGRAM ---------------------------------------- 57
AUTO SWING FUNCTION ------------------------------------------------------- 58
DESCRIPTION OF MAIN CIRCUIT OPERATION ------------------------ 59
SERVICE CALL Q & A ----------------------------------------------------------- 90
TROUBLE SHOOTING ------------------------------------------------------------ 93
PARTS LIST AND DIAGRAM ------------------------------------------------- 113
RAI-50NH5/RAC-50NH5
RAC-50NH5
COOLING
HEATING
INDOOR UNIT
OUTDOOR UNIT
1 PHASE, 50 Hz, 220-240V
1,990 (155~2,200)
9.10 ~ 8.37
5.00 (0.90 ~ 5.20)
17,070
2,160 (155 ~ 2,200)
9.87 ~ 9.05
6.50 (0.90 ~ 8.10)
22,190
850
650
298
60
RAC-50NH5
0274E cover(RAI-50NH5) 19/10/05, 2:41 PM1
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Hitachi RAI-50NH5 Specifications

General IconGeneral
BrandHitachi
ModelRAI-50NH5
CategoryAir Conditioner
LanguageEnglish

Summary

SPECIFICATIONS

Room Air Conditioner Specifications

Detailed technical specifications for the room air conditioner model.

Safety During Repair Work

General Repair Safety Precautions

Essential safety guidelines for service personnel before and during unit repair.

Semiconductor Handling Standards

Preventing Semiconductor Breakage

Standards for handling semiconductors to prevent damage during maintenance.

General Safety Precautions

Warning and Caution Guidelines

Important warnings and cautions for safe operation and maintenance of the unit.

Indoor Unit Components

Indoor Unit Part Identification

Identification and function of key components within the indoor unit.

Indoor Unit Indicators and Controls

Operation Indicators and Temporary Switch

Explanation of indoor unit indicator lamps and the temporary operation switch.

Remote Controller Functions

Remote Control Operation and Precautions

Guide to using the remote controller and important usage precautions.

Various Unit Functions

Auto Restart and Automatic Operation

Explanation of auto restart control and automatic operation modes.

Air Conditioner Operation Modes

Heating Operation Guide

Instructions for operating the unit in heating mode, including temperature and fan speed settings.

Dehumidifying Operation Guide

Instructions for operating the unit in dehumidifying mode, including temperature and fan speed.

Cooling Operation Guide

Instructions for operating the unit in cooling mode, including temperature and fan speed.

Fan Operation Guide

Instructions for operating the unit in fan-only mode for air circulation.

Timer and Reservation Settings

Setting and Canceling Timers

Procedures for setting ON/OFF timers and canceling timer reservations.

Air Deflector Adjustment

Adjusting Airflow Direction

How to adjust the horizontal air deflector for optimal airflow direction.

Remote Controller Battery Replacement

Exchanging Remote Control Batteries

Step-by-step guide on how to replace batteries in the remote controller.

Ideal Operation Practices

Tips for Efficient Usage

Recommendations for optimal room temperature, ventilation, and timer use.

User Information and Precautions

Air Conditioner and Heat Source Considerations

Information on heat sources in the room and precautions for extended non-operation or lightning.

Maintenance Procedures

Cleaning the Air Filter

Detailed instructions for removing, cleaning, and installing the air filter.

Cleaning Front Panel and Long Off Maintenance

Guidelines for cleaning the front panel and maintenance before long periods of non-operation.

After Sales Service and Warranty

Information on what to check before requesting service and warranty details.

Construction and Dimensional Diagrams

Indoor Unit Dimensions and Piping

Diagrams showing indoor unit dimensions, installation clearances, and piping specifications.

Outdoor Unit Dimensions and Service Space

Diagrams detailing outdoor unit dimensions and required service space for installation.

Main Component Specifications

Thermostat and Fan Motor Specs

Specifications for the thermostat and fan motor, including operating modes and connection details.

Compressor Motor Specifications

Specifications for the compressor motor, including phase, voltage, frequency, and connection.

Wiring Diagrams

Indoor and Outdoor Unit Wiring

Complete wiring diagrams illustrating connections for indoor and outdoor units.

Circuit Diagrams

Remote Control Circuit Diagram

Detailed circuit diagram for the remote control unit and its components.

Printed Wiring Board Diagrams

Main PWB Component and Soldering Sides

Location diagrams for components on the main printed wiring board (PWB) for both sides.

Block Diagrams

System Block Diagram

Overall system block diagram showing the interaction between indoor and outdoor units and microcomputers.

Basic Operation Modes

Auto Mode Operation Details

Explanation of how the unit operates in auto mode, including fan speed and temperature control.

Detailed Operation Analysis

Cooling Operation Analysis

Analysis of cooling operation, including temperature differences and compressor speed calculations.

Dehumidifying Operation Analysis

Analysis of dehumidifying operation, including fan speed and compressor control during temperature variations.

Specific Operation Scenarios

Defrosting and Sleep Mode Operation

Details on defrosting cycles and sleep mode operations for optimal performance.

Refrigerating Cycle Diagrams

Cooling, Heating, and Defrosting Cycles

Diagrams illustrating the refrigerating cycles for cooling, heating, and defrosting modes.

Auto Swing Functionality

Controlling Air Deflector Swing

Explanation of how to use the auto swing function for air deflector movement.

Main Circuit Operation Descriptions

Reset Circuit Operation

Description of the reset circuit's function in initializing the microcomputer program.

Receiver and Buzzer Circuit Operations

Explanation of the receiver circuit for remote signals and the buzzer circuit's functionality.

Auto Sweep Motor Circuitry

Details on the auto sweep motor drive circuit and microcomputer output signals.

Temperature Sensing Circuits

Explanation of room and heat exchanger temperature thermistor circuits and their voltage outputs.

Initial Setting Circuit Function

Operation of the initial setting circuit for reading data from E2PROM for setup.

Power Circuitry

Power Circuit for PWB

Description of the power circuit for the PWB, including active module and diode stacks.

Indoor/Outdoor Communication Circuits

Interface Circuit Operation

Explanation of the interface circuit enabling communication between indoor and outdoor microcomputers.

Drive Circuitry

Compressor Drive Circuit

Explanation of the drive circuit for U, V, and W phases of the compressor motor.

Reversing Valve Control

Reversing Valve Operation Circuit

Description of the reversing valve control circuit and its collector voltage readings during operation.

Motor Control Circuits

Rotor Magnetic Pole Detection

Circuitry for detecting rotor magnetic pole position and drive signals for the compressor motor.

System Power Module Circuits

Power Module Circuit Details

Explanation of the system power module circuit and its peripheral components.

Temperature Detection and Reset Circuits

Temperature Sensor Circuits

Explanation of circuits for detecting over-heat, defrost, and outdoor temperatures using thermistors.

Reset Circuit Operation Details

Detailed description of the reset circuit's function and waveform behavior during power on/off.

Fan Motor Control Circuits

Outdoor DC Fan Motor Control

Explanation of the control circuit for the outdoor DC fan motor, including speed and fault detection.

Power Factor Control

Improving Power Factor

Information on controlling power factor to nearly 100% for effective power usage.

Service Call Q&A

Troubleshooting Common Issues

Frequently asked questions and answers to help diagnose common operational problems.

Troubleshooting Guide

General Troubleshooting Precautions

Safety precautions and measurement guidelines for troubleshooting electrical parts.

Troubleshooting Timer Lamp Blinks

Guide to diagnosing issues based on indoor timer lamp and outdoor LD301 blink patterns.

Checking Electrical Parts

Indoor Unit Electrical Checks

Step-by-step checks for indoor unit electrical parts when power is not received.

Outdoor Unit Operation Checks

Troubleshooting outdoor unit operation issues when it receives remote signals but does not operate.

Indoor Fan and Air Deflector Checks

Checks for indoor fan operation, speed changes, and air deflector movement issues.

System Stop Troubleshooting

Diagnosing and resolving issues where all systems stop shortly after operation begins.

Remote Controller Checks

Diagnosing Remote Control Issues

Procedures for checking battery polarity, remote control signals, and LED indicators.

Outdoor Unit Electrical Troubleshooting

Checking Outdoor Unit Power and Fuses

Steps to check outdoor unit power supply, fuses, and voltage outputs for troubleshooting.

Troubleshooting Communication Errors

Diagnosing communication errors indicated by LD301 blinking 9 times, focusing on interface circuits.

Troubleshooting Module and Thermistor Errors

Diagnosing errors related to power module, drive circuit, and thermistor faults based on LD301 blink codes.

Troubleshooting Switching and Speed Errors

Diagnosing errors related to switching failures, abnormal low speed, and temperature rise.

Power Circuit Troubleshooting

Rotation Speed Increase Issues

Troubleshooting why rotation speed does not increase, checking DC voltage and OVL lamp status.

Refrigerating Cycle Troubleshooting

Diagnosing Gas Leaks and Compressor Defects

Procedures for checking gas pressure, identifying leaks, and diagnosing compressor defects.

System Power Module Diagnosis

Testing System Power Module Conductivity

Method for testing the conductivity of the system power module using a tester.

Service Switch Operations

Outdoor Unit Independent Operation

How to operate the outdoor unit independently using the service switch and for testing.

System Power Module Diagnosis Details

Module Circuit Diagrams and Terminals

Circuit diagrams and terminal markings for diagnosing the system power module.

Parts List and Diagrams (Indoor Unit)

RAI-ECPM Indoor Unit Parts

Exploded view and parts list for the RAI-ECPM indoor unit assembly.

RAI-50NH5 Indoor Unit Parts

Exploded view and parts list for the RAI-50NH5 indoor unit components.

Outdoor Unit Parts List and Diagram

RAC-50NH5 Outdoor Unit Parts

Exploded view and parts list for the RAC-50NH5 outdoor unit components.

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