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Hitachi RAS-6-HVNPE User Manual

Hitachi RAS-6-HVNPE
480 pages
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Printed in SpainSMGB0079 rev.0 - 01/2013
Hitachi air conditioning products are manufactured according to:
ISO 9001 of JQA, Japan for its Quality Management accordance with the
standard
ISO 14001 of JACO, Japan for its Environmental Management accordance with
the standard
Hitachi Air Conditioning Products Europe, S.A. is certified with:
ISO 9001 of AENOR, Spain for its Quality Management accordance with the
standard
ISO 14001 of AENOR Spain for its Environmental Management systems
accordance with the standard
Hitachi certifies that our products have met EU consumer safety, health and
environmental requirements.
Hitachi Air Conditioning Products Europe, S.A.
Ronda Shimizu, 1 - Polig. Ind. Can Torrella
08233 Vacarisses (Barcelona) Spain
HITACHI participates in the Eurovent Certification Programme; the certified
data of certified models are listed in the Eurovent Certification Online Directory
(www.eurovent-certification.com).
SMGB0079 rev. 0 - 01/2013
Service Manual
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
H(V)N(P/C)(E)
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
RAS-(2-6)HVNP(E)
RAS-(4-12)HNP(E)
RAS-(3-6)HVNC(E)
RAS-(4-12)HNC(E)

Table of Contents

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Hitachi RAS-6-HVNPE Specifications

General IconGeneral
BrandHitachi
ModelRAS-6-HVNPE
CategoryAir Conditioner
LanguageEnglish

Summary

General Information

General Information

General notes, introduction, and environment-friendly unit details.

Safety

Covers applied symbols and relevant norms and regulations for safe operation.

Product Guide

Details on classifying outdoor and indoor unit models and product guides.

Unit Installation

Safety Summary

Essential safety precautions for unit installation and handling.

Transportation of Outdoor Unit

Guidelines for safely transporting the outdoor unit.

Center of Gravity

Information on the center of gravity for hanging and moving the unit.

Factory-Supplied Accessories for RAS-12HN(P/C)

List of accessories provided with the RAS-12HN(P/C) unit.

Installation Space (Initial Check)

Specifies the required installation space for various models.

Place Provision

Details on selecting and preparing the installation location for units.

Optional Parts and Installation

Information on installing optional accessories for specific models.

Piping Work and Refrigerant Charge

General Notes Before Performing Pipe Work

Important general notes and material specifications for piping work.

Piping Connection for Outdoor Unit

Procedure for connecting piping to outdoor units for various models.

Refrigerant Piping Range

Guidelines for refrigerant piping length, system configurations, and combinations.

Refrigerant Charge

Procedures and cautions for charging refrigerant into the system.

Caution in Case of Refrigerant Leakage

Safety measures and concentration limits for refrigerant leakage.

Piping Work for Compatibility with Existing Installations

Procedures for using existing pipes with R22 or R407C.

Drain Piping

Information on drain piping and connecting the drain boss.

Electrical Wiring

General Notes

General safety and compliance notes for electrical wiring.

Electrical Wiring Connection for the Outdoor Unit

Detailed instructions for connecting electrical wiring to the outdoor unit.

Setting the DIP Switches for the Outdoor Unit

Configuration of DIP switches for various functions and models.

Common Wiring

Guidelines for electrical wiring between indoor and outdoor units, including wire size.

H-LINK II System

Features, specifications, and connection examples for the H-LINK II system.

System Control

Details on individual and simultaneous operation control.

Electrical Wiring Diagrams

Wiring diagrams for various models and power supply configurations.

Control System

Device Control System

Control logic for compressor, valves, and fan based on operating conditions.

Outdoor Units PCB

Identification of connectors, switches, and LEDs on the outdoor unit PCBs.

Protection and Safety Control

Overview of safety devices and their settings for compressor protection.

Standard Operation Sequence

Flowcharts detailing cooling, dry, heating, and defrost operations.

Standard Control Functions

Functions like freezing protection, high pressure prevention, and preheating controls.

Optional Functions

Optional Input and Output Signals (By 7-segment display)

Details on available ports and optional signals for input/output.

Optional Functions (By 7-segment display)

Setting and description of optional functions configurable via the 7-segment display.

Optional Functions (By Remote Control Switch)

List of optional functions configurable via remote control switches like PC-ART.

Test Run

Checking Procedure Before the Test Run

Pre-test run checks for electrical wiring, refrigerant, and unit settings.

Test Run Procedure Using the Remote Control Switch (PC-ART)

Step-by-step guide for performing test runs using the PC-ART remote control.

Test Run Procedure Using the Remote Control Switch (PC-ARF)

Procedure for conducting test runs using the PC-ARF remote control.

Test Run Procedure Using the Wireless Remote Control Switch (PC-LH3A/B)

Steps for performing test runs with the wireless remote control.

Test Run Procedure from the Outdoor Unit Side

Instructions for performing test runs using the outdoor unit's DIP switches.

Check List

Checklists for test runs and compressor checks.

Troubleshooting

Initial Troubleshooting

Basic troubleshooting steps using the 7-segment display and power supply checks.

Troubleshooting Procedure

General troubleshooting procedures including alarm displays and codes.

Troubleshooting in Check Mode

Methods for troubleshooting using the remote controller and 7-segment display.

Checking Procedure for Main Parts

Detailed checks for key components like inverters, capacitors, and motors.

Spare Parts

RAS-(2-2.5)HVNP

Cycle and structural parts, and parts table for RAS-(2-2.5)HVNP.

RAS-3HVNC

Cycle and structural parts, and parts table for RAS-3HVNC.

RAS-3HVNPE

Cycle, structural, electrical parts, and parts name for RAS-3HVNPE.

RAS-(4-6)H(V)NPE

Cycle, structural, electrical parts, and parts name for RAS-(4-6)H(V)NPE.

RAS-(4-6)H(V)NCE

Cycle, structural, electrical parts, and parts name for RAS-(4-6)H(V)NCE.

RAS-(8-10)HN(P/C)E

Cycle, structural, electrical parts, and parts name for RAS-(8-10)HN(P/C)E.

RAS-12HN(P/C)

Cycle, structural, electrical parts, and parts name for RAS-12HN(P/C).

Servicing

Introduction

Introduction to servicing procedures and safety precautions.

Servicing for Outdoor Units RAS-(2-2.5)HVNP and RAS-3HVNC

Detailed steps for servicing outdoor units, including part removal.

Servicing for Premium series

Servicing procedures specific to the Premium series outdoor units.

Servicing for Standard Series

Servicing procedures for standard series outdoor units.

Electrical Checks of Main Parts

Inverter

Specifications, time chart, protective functions, and overload control of the inverter.

Thermistor

Information and characteristics of thermistors used in outdoor units.

Electronic Expansion Valve

Details on the electronic expansion valve, including specifications and checking procedures.

High Pressure Protection Device

Explanation of the high pressure protection device and its activation conditions.

Noise Filter (NF)

Specifications and circuit diagrams for noise filters.

Capacitor (CB1 CB2)

Details on capacitor specifications and usage for the inverter.

Reactor (DCL)

Specifications for reactors used in 3-phase and 1-phase power supplies.

Scroll Compressor

Information on scroll compressor mechanisms and principles.

Maintenance Notes

General Notes

General notes on power source checks, refrigerant charge issues, and performance.

Maintenance Work

Routine maintenance procedures for indoor and outdoor units.

Service and Maintenance Record

Forms for recording service and maintenance activities.

Service and Maintenance Record Using the 7-Segment Display

Data sheet for checking unit status via the 7-segment display.

Service and Maintenance Record by Remote Control Switch

Data sheet for checking unit status via remote control switch.

Pump-down Method for Replacing the Compressor

Procedure for pump-down and compressor replacement.

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