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Hitachi RCI-5.0FSN3 User Manual

Hitachi RCI-5.0FSN3
756 pages
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SET FREE SERIES
FSXN1E
FSXNH(E)
INSTALLATION AND OPERATION MANUAL
MANUAL DE INSTALACIÓN Y FUNCIONAMIENTO
INSTALLATIONS- UND BETRIEBSHANDBUCH
MANUEL D’INSTALLATION ET DE FONCTIONNEMENT
MANUALE D’INSTALLAZIONE E D’USO
MANUAL DE INSTALAÇÃO E DE FUNCIONAMENTO
INSTALLATIONS- OG BETJENINGSVEJLEDNING
INSTALLATIE- EN BEDIENINGSHANDLEIDING
INSTALLATION- OCH DRIFTHANDBOK
ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΚΑΙ ΛΕΙΤΟΥΡΓΙΑΣ
PMML0294A_rev.2_02-2014.indb 1 14/07/2014 12:27:46

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Hitachi RCI-5.0FSN3 Specifications

General IconGeneral
BrandHitachi
ModelRCI-5.0FSN3
CategoryAir Conditioner
LanguageEnglish

Summary

SET FREE Series FSXN1E / FSXNH(E) Manual

Installation and Operation Manual Overview

Covers installation and operation procedures for SET FREE Series FSXN1E and FSXNH(E) units.

1 General Information

1.1 General Notes

Outlines publication rights, continuous improvement policy, and responsibility for errors.

1.2 Product Guide

Provides guidance on model identification, prior checks, and classification of outdoor units.

1.2.1 Prior Check

Instructions to check model name, system type, codes, and included manuals before installation.

1.2.2 Classification of Outdoor Unit Models

Details the classification system for outdoor unit models based on type, capacity, and special features.

1.2.3 Combination of Outdoor Units FSXN1E

Lists combinations of outdoor units for the FSXN1E series and their power ranges.

1.2.4 Combination of Outdoor Units FSXNH

Lists combinations of outdoor units for the FSXNH series and their power ranges.

1.3 Safety

Explains symbols (DANGER, CAUTION, NOTE) used to indicate safety-related information and instructions.

1.3.1 Symbols Used

Explains symbols (DANGER, CAUTION, NOTE) used to indicate safety-related information and instructions.

1.3.2 Additional Information About Safety

Provides further safety guidelines regarding potential hazards, electrical safety, and installation precautions.

1.3.3 Pressure Vessel and Safety Device

Details safety devices related to pressure vessels and high-pressure switches within the air conditioning unit.

1.4 Purpose of This Manual

Explains the manual's purpose, emphasizing the need for qualified personnel and adherence to instructions.

1.5 Working Range

Specifies the operational temperature ranges for cooling and heating modes for the system.

2 Remote Control Operation

Remote Control Operation

Introduces the types of wired remote controls available and refers to their specific manuals.

3 Automatic Controls

3.1 Automatic Controls

Describes various automatic functions like three-minute protection, frost prevention, defrost cycle, and overload prevention.

4 Part Names

4.1 RAS-8FSXN1E

Lists and illustrates the main parts of the RAS-8FSXN1E outdoor unit with corresponding numbers.

4.2 RAS-(10/12)FSXN1E

Lists and illustrates the main parts of the RAS-(10/12)FSXN1E outdoor units with corresponding numbers.

4.3 RAS-(14/16)FSXN1E

Lists and illustrates the main parts of the RAS-(14/16)FSXN1E outdoor units with corresponding numbers.

4.4 RAS-(5/6)FSXNH(E)

Lists and illustrates the main parts of the RAS-(5/6)FSXNH(E) outdoor units with corresponding numbers.

4.5 RAS-(8-12)FSXNH(E)

Lists and illustrates the main parts of the RAS-(8-12)FSXNH(E) outdoor units with corresponding numbers.

5 Refrigerant Cycle

5.1 RAS-(8-12)FSXN1E

Shows the refrigerant cycle diagram and lists components for RAS-(8-12)FSXN1E models.

5.2 RAS-(14/16)FSXN1E

Shows the refrigerant cycle diagram and lists components for RAS-(14/16)FSXN1E models.

5.3 RAS-(5/6)FSXNH(E)

Shows the refrigerant cycle diagram and lists components for RAS-(5/6)FSXNH(E) models.

5.4 RAS-(8-12)FSXNH(E)

Shows the refrigerant cycle diagram and lists components for RAS-(8-12)FSXNH(E) models.

6 Transport, Lifting and Handling of the Units

6.1 Transport of Outdoor Unit

Provides guidelines and precautions for safely transporting the outdoor unit, including fastening and protection.

6.2 Handling

Offers precautions for handling the unit with fork-lift trucks to prevent injuries and damage.

6.3 Lifting Method

Details the correct method for lifting the unit, including sling placement and safety warnings.

6.4 Center of Gravity

Provides center of gravity data for various outdoor unit models to aid in safe lifting.

7 Unit Installation

7.1 Preliminary Conditions for Positioning of Outdoor Unit

Specifies ideal locations and conditions for outdoor unit installation, considering sunlight, noise, and access.

7.2 Installation Space

Details required clearances around the unit for installation, maintenance, and airflow.

7.3 Installation

Provides installation guidelines based on surrounding wall configurations (two, three, or four directions).

7.3.1 Installation with Walls in Two Directions

Specifies installation clearances when adjacent to buildings in two directions.

7.3.2 Installation with Walls in Three Directions

Specifies installation clearances when adjacent to buildings in three directions.

7.3.3 Installation with Walls in Four Directions

Specifies installation clearances when surrounded by buildings in four directions.

7.3.4 Considerations

Discusses factors influencing installation dimensions, such as temperature and airflow requirements.

7.4 Foundation and Anchorage of Outdoor Unit

Covers requirements for foundations and anchorage, including drainage and bolt positioning.

7.4.1 Foundations

Details foundation requirements, including height, drainage, and materials, with safety warnings.

7.4.2 Position of Anchorage Bolts

Illustrates the position and specifications for securing anchorage bolts to the outdoor unit base.

8 Piping Work and Refrigerant Charge

8.1 Refrigerant Pipe Selection

Provides guidelines for selecting correct refrigerant pipe sizes based on the system type and outdoor unit capacity.

8.1.1 Refrigerant Pipe Selection

Explains how to select pipe sizes for heat pump and heat recovery systems, including cautions on using incorrect sizes.

8.1.2 Copper Pipes, Sizes, Connection and Insulation

Details specifications for copper pipes, including diameters, thickness, supply, and insulation requirements.

8.1.3 Pipe Connection Kit

Lists pipe connection kits for FSXN1E series (2 pipes) and their dimensions.

8.1.4 SET FREE FSXN1E Series (3 Pipes)

Provides diagrams and dimensions for pipe connection kits for FSXN1E series (3 pipes).

8.1.5 Precautions for the Installation of the Outdoor Unit

Outlines precautions for installing outdoor units in combinations, including order of installation and pipe placement.

Order of Installation of the Units

Specifies the order for installing multiple outdoor units based on capacity to ensure proper operation.

Refrigerant Pipe Installation Between Outdoor Units

Details considerations for installing refrigerant pipes between outdoor units, including oil recovery and tilting.

8.1.6 General Instructions on the Installation of Refrigerant Pipes

Covers general guidelines for installing refrigerant pipes, including material, diameter, and insulation.

Flared Connection Mounting

Explains the procedure for making flared connections, including torque specifications and cautions.

Refrigerant Pipe Insulation

Describes the importance and methods for insulating refrigerant pipes to prevent heat loss and condensation.

8.1.7 Refrigerant Pipe Connection for Heat Pump Systems (2 pipes) and Heat Recovery Systems (3 pipes)

Provides connection diagrams and pipe size specifications for heat pump and heat recovery systems.

Pipe Sizes for RAS-(8-16)FSXN1E and RAS-(5-12)FSXNH(E) (Base Unit)

Details pipe sizes for base outdoor units in heat pump and heat recovery systems.

Pipe Sizes for RAS-(18-32)FSXN1E and RAS-(14-24)FSXNH(E) (Combination of 2 units)

Lists pipe sizes for 2-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Combination of FSXN1E Base Units

Provides pipe sizes for combinations of FSXN1E base units in heat pump and heat recovery systems.

Combination of FSXNH(E) Base Units

Provides pipe sizes for combinations of FSXNH(E) base units in heat pump systems.

Pipe Sizes for RAS-(34-48)FSXN1E and RAS-(26-36)FSXNH(E) (Combination of 3 units)

Lists pipe sizes for 3-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe Sizes for RAS-(50-54)FSXN1E (Combination of 4 units)

Details pipe sizes for 4-unit combinations of FSXN1E outdoor units.

For Heat Recovery Systems (3 Pipes)

Provides pipe size specifications for heat recovery systems with 3 pipes.

9 Additional Refrigerant Charge

9.1 Air-Tight Test

Details the procedure and precautions for performing the air-tight test on the refrigerant system.

9.2 Vacuuming

Explains the process of vacuum pumping the refrigerant system to remove moisture and air.

9.4 Charging Work

Guides the process of charging the system with additional refrigerant, including valve operation and precautions.

9.3 Additional Refrigerant Charge Calculation

Provides methods for calculating and recording additional refrigerant charges based on piping and unit configurations.

9.5 Automatic Simple Judgement System for Refrigerant Amount

Describes the automatic system for judging refrigerant amount and troubleshooting abnormal results.

Procedure of Refrigerant Amount Check Operation

Step-by-step instructions for performing the refrigerant amount check using the automated system.

Judgement Result Indication

Explains the results displayed by the system (sufficient, excessive, insufficient refrigerant, abnormal termination).

Special Attention Regarding Refrigerant Gas Leakage

Highlights critical gas concentrations and necessary measures to prevent suffocation from leaks.

9.5.1 Precautions in the Event of Refrigerant Leaks

Emphasizes safety regulations and calculations for permissible refrigerant concentrations in case of leaks.

9.5.2 Drainage Pipes

Addresses condensation drainage requirements and installation of drainage kits, with safety warnings.

Condensation Drainage System

Explains the need for drainage due to condensation and guidelines for selecting unit location and kits.

10 Electrical Wiring

10.1 General Information

Provides general precautions and safety guidelines for electrical wiring work on the units.

10.2 General Verifications

Lists essential checks before and during electrical wiring, including voltage, supply lines, and earth connections.

10.3 Connection of the Power Supply Circuits

Details how to connect power sources to outdoor and indoor units for heat pump and heat recovery systems.

Heat Pump System

Wiring diagram and component list for connecting power supply to heat pump systems.

Heat Recovery System

Wiring diagram and component list for connecting power supply to heat recovery systems.

10.3.1 Cable Sizes

Specifies minimum wire sizes for power source and transmission cables based on unit model and power supply.

10.3.2 Main Breaker Switch

Lists electrical data and recommended breaker sizes for each outdoor unit.

10.3.3 Voltage Supply

Details voltage requirements, including service voltage, start-up voltage, and imbalance.

Electromagnetic Compatibility

Provides information on system impedance (Zmax) and compliance with EMC directives.

Harmonics

Addresses harmonic compliance with IEC standards and power supply requirements.

10.4 Electrical Wiring for Outdoor Unit

General instructions for connecting electrical wiring to the outdoor unit terminal board.

10.4.1 Connection of Indoor Units

Guides the connection of indoor units, CH units, and outdoor units via communication cables and power lines.

10.5 Setting of the DSW Switches on PCB1

DSW Switches on PCB1

Explains the location and function of DIP switches on the PCB1 for unit configuration.

10.6 Function Setting

10.6.1 External Input/Output and Function Setting

Details how to set external inputs/outputs and various functions of the air conditioning system.

Start of Setting

Steps to enter and initiate the function setting mode using DIP switches and buttons.

End of Setting

Procedures to exit the function setting mode and return the system to normal operation.

1 External Input and Output Setting

Instructions for selecting and setting external input/output functions using the control panel.

2 Function Setting

Guides on how to select and set various operational functions via the control panel.

11 Test Run

11.1 Preliminary Checks

Lists crucial checks to perform before starting the test run, including wiring, refrigerant, and insulation resistance.

11.3 PC-ART Remote Controller

Explains how to access and use the TEST RUN mode via the PC-ART remote controller.

11.5 Test Run Check List

Test Run Check List

A checklist to verify proper operation and settings after installation and during the test run.

12 Alarm Codes

Most Common Alarm Codes

Lists common alarm codes, their categories, content of abnormality, and possible causes for troubleshooting.

13 Control and Safety Devices

Compressor Protection

Details the protective devices and their specifications for compressor safety, including pressure switches and oil heaters.

14 Basic Troubleshooting

Basic Troubleshooting

Provides guidance on identifying and resolving common system faults and situations not considered as faults.

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