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Hitachi RPK-3.0FSN3M User Manual

Hitachi RPK-3.0FSN3M
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SET FREE SERIES
FSXN1E
FSXNH(E)
INSTALLATION AND OPERATION MANUAL
MANUAL DE INSTALACIÓN Y FUNCIONAMIENTO
INSTALLATIONS- UND BETRIEBSHANDBUCH
MANUEL D’INSTALLATION ET DE FONCTIONNEMENT
MANUALE D’INSTALLAZIONE E D’USO
MANUAL DE INSTALAÇÃO E DE FUNCIONAMENTO
INSTALLATIONS- OG BETJENINGSVEJLEDNING
INSTALLATIE- EN BEDIENINGSHANDLEIDING
INSTALLATION- OCH DRIFTHANDBOK
ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΚΑΙ ΛΕΙΤΟΥΡΓΙΑΣ
PMML0294A_rev.2_02-2014.indb 1 14/07/2014 12:27:46

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Hitachi RPK-3.0FSN3M Specifications

General IconGeneral
BrandHitachi
ModelRPK-3.0FSN3M
CategoryAir Conditioner
LanguageEnglish

Summary

1 GENERAL INFORMATION

1.1 GENERAL NOTES

General notes on publication rights, product changes, and printing errors.

1.2 PRODUCT GUIDE

Guide to product identification, model classification, and preliminary checks before installation.

1.2.1 Prior check

Check model name, system type, codes, and references before installation.

1.2.2 Classification of outdoor unit models

Details on classifying outdoor unit models based on series, capacity, and special types.

1.2.3 Combination of outdoor units FSXN1E

Details on power range and combinations of FSXN1E outdoor units based on HP.

1.2.4 Combination of outdoor units FSXNH

Details on power range and combinations of FSXNH outdoor units based on HP.

1.3 SAFETY

Important safety information and symbols used in the manual to avoid injury and damage.

1.3.1 Symbols used

Explanation of symbols like DANGER, CAUTION, and NOTE used throughout the manual.

1.3.2 Additional information about safety

Additional safety precautions regarding electrical hazards, system operation, and component handling.

1.3.3 Pressure vessel and safety device

Information on pressure vessel compliance, safety devices, and warnings related to high pressure switches.

1.4 PURPOSE OF THIS MANUAL

Outlines the manual's purpose and emphasizes the need for qualified personnel and understanding instructions.

1.5 WORKING RANGE

Specifies the operating temperature range for cooling, heating, and combined modes for the heat pump/recovery system.

3 AUTOMATIC CONTROLS

3.1 AUTOMATIC CONTROLS

Details the automatic functions of the system, including compressor protection, frost prevention, defrost cycle, and overload prevention.

4 PART NAMES

4.1 RAS-8FSXN1E

Identifies and lists the components of the RAS-8FSXN1E outdoor unit with a diagram.

4.2 RAS-(10/12)FSXN1E

Identifies and lists the components of the RAS-(10/12)FSXN1E outdoor unit with a diagram.

4.3 RAS-(14/16)FSXN1E

Identifies and lists the components of the RAS-(14/16)FSXN1E outdoor unit with a diagram.

4.4 RAS-(5/6)FSXNH(E)

Identifies and lists the components of the RAS-(5/6)FSXNH(E) outdoor unit with a diagram.

4.5 RAS-(8-12)FSXNH(E)

Identifies and lists the components of the RAS-(8-12)FSXNH(E) outdoor unit with a diagram.

5 REFRIGERANT CYCLE

5.1 RAS-(8-12)FSXN1E

Illustrates the refrigerant cycle for the RAS-(8-12)FSXN1E model, including component labels and pipe sizes.

5.2 RAS-(14/16)FSXN1E

Illustrates the refrigerant cycle for the RAS-(14/16)FSXN1E model, including component labels and pipe sizes.

5.3 RAS-(5/6)FSXNH(E)

Illustrates the refrigerant cycle for the RAS-(5/6)FSXNH(E) model, including component labels and pipe sizes.

5.4 RAS-(8-12)FSXNH(E)

Illustrates the refrigerant cycle for the RAS-(8-12)FSXNH(E) model, including component labels and pipe sizes.

6 TRANSPORT, LIFTING AND HANDLING OF THE UNITS

6.1 TRANSPORT OF OUTDOOR UNIT

Provides instructions and precautions for safely transporting outdoor units, including fastening and storage.

6.2 HANDLING

Details safe handling procedures for units using fork-lift trucks, emphasizing caution and correct insertion points.

6.3 LIFTING METHOD

Explains the correct method for lifting units using slings, highlighting danger precautions and proper sling placement.

7 UNIT INSTALLATION

7.1 PRELIMINARY CONDITIONS FOR POSITIONING OF OUTDOOR UNIT

Specifies site conditions, ventilation, access, temperature, noise, and electromagnetic interference considerations for outdoor unit placement.

7.2 INSTALLATION SPACE

Details required clearances around the unit for installation and maintenance, considering walls and ventilation.

7.3 INSTALLATION

Provides installation guidelines for units with walls in two, three, and four directions, including spacing requirements.

7.3.4 Considerations

Discusses space considerations for multiple units, wall proximity, and ventilation to prevent interference.

7.4 FOUNDATION AND ANCHORAGE OF OUTDOOR UNIT

Covers foundation requirements, anchorage bolt positions, and fastening methods for outdoor units.

7.4.1 Foundations

Specifies foundation height, drainage, and strength requirements to support unit weight and withstand environmental factors.

7.4.2 Position of anchorage bolts

Details the location and securing of anchorage bolts for outdoor unit installation, referencing specific models.

8 PIPING WORK AND REFRIGERANT CHARGE

8.1 REFRIGERANT PIPE SELECTION

Provides guidance on selecting refrigerant pipe sizes based on system type, operating mode, and unit capacity.

8.1.1 Refrigerant pipe selection

Instructions for selecting pipe sizes based on unit connections and cautions against using incorrect sizes.

8.1.2 Copper pipes, sizes, connection and insulation

Details copper pipe specifications, sizes, connection methods, and insulation requirements for refrigeration systems.

Combination of FSXN1E base units

Tables detailing pipe connection kits and sizes for various combinations of FSXN1E outdoor units in heat pump and heat recovery systems.

Combination of FSXNH(E) base units

Tables detailing pipe connection kits and sizes for various combinations of FSXNH(E) outdoor units in heat pump and heat recovery systems.

Pipe sizes for RAS-(34-48)FSXN1E and RAS-(26-36)FSXNH(E) (Combination of 3 units)

Tables providing pipe sizes for specific 3-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe sizes for RAS-(50-54)FSXN1E (Combination of 4 units)

Tables providing pipe sizes for 4-unit combinations of FSXN1E outdoor units.

Pipe sizes for RAS-(24-36)FSXNH(E) (Combination of 3 units)

Tables providing pipe sizes for specific 3-unit combinations of FSXNH(E) outdoor units.

Pipe sizes for RAS-(24-36)FSXNH(E) (Combination of 3 units)

Tables providing pipe sizes for specific 3-unit combinations of FSXNH(E) outdoor units.

Pipe sizes for RAS-(30-40)FSXN1E (Combination of 3 units)

Tables providing pipe sizes for specific 3-unit combinations of FSXN1E outdoor units.

Pipe sizes for RAS-(20-36)FSXNH(E) (Combination of 3 units)

Tables providing pipe sizes for specific 3-unit combinations of FSXNH(E) outdoor units.

Pipe diameter between the CH unit and the multikit (3 pipes and 2 pipes)(9).

Details pipe diameters for connections between CH units, multikits, and indoor units for 2 and 3 pipe systems.

Pipe diameter for 2 pipes and multikit.

Specifies pipe diameters for 2-pipe systems connecting multikits to indoor units.

Pipe diameter between multikit and indoor unit(4).

Details pipe diameters for connections between multikits and indoor units for 2-pipe systems.

Pipe sizes for RAS-(8-16)FSXN1E and RAS-(5-12)FSXNH(E) (base unit)

Tables showing pipe sizes for base units of FSXN1E and FSXNH(E) for heat pump and heat recovery systems.

Pipe sizes for RAS-(18-32)FSXN1E and RAS-(14-24)FSXNH(E) (Combination of 2 units)

Tables detailing pipe sizes for 2-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe sizes for RAS-(34-48)FSXN1E and RAS-(26-36)FSXNH(E) (Combination of 3 units)

Tables detailing pipe sizes for 3-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe sizes for RAS-(50-54)FSXN1E (Combination of 4 units)

Tables detailing pipe sizes for 4-unit combinations of FSXN1E outdoor units.

Pipe sizes for RAS-(24-36)FSXNH(E) (Combination of 3 units)

Tables detailing pipe sizes for 3-unit combinations of FSXNH(E) outdoor units.

Pipe sizes for RAS-(24-36)FSXNH(E) (Combination of 3 units)

Tables detailing pipe sizes for 3-unit combinations of FSXNH(E) outdoor units.

Pipe sizes for RAS-(36-48)FSXN1E and RAS-(26-36)FSXNH(E) (Combination of 3 units)

Tables detailing pipe sizes for 3-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe sizes for RAS-(36-48)FSXN1E and RAS-(26-36)FSXNH(E) (Combination of 3 units)

Tables detailing pipe sizes for 3-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe sizes for RAS-(50-54)FSXN1E (Combination of 4 units)

Tables detailing pipe sizes for 4-unit combinations of FSXN1E outdoor units.

Pipe sizes for RAS-(50-54)FSXN1E (Combination of 4 units)

Tables detailing pipe sizes for 4-unit combinations of FSXN1E outdoor units.

Stop valve

Instructions for operating stop valves, including gas and liquid valves, and tightening torques for flare nuts.

Stop valve

Details stop valve types, tightening torques for connections, and cautions for spindle valve operation.

Example of installation

Illustrates example installation diagrams for 2-pipe and 3-pipe systems with different combinations of units and pipes.

Pipe branching restrictions

Provides restrictions and guidelines for piping branch connections, including length limits and size adjustments for heat pump and heat recovery systems.

Size of pipes (Ø mm)

Tables detailing pipe sizes for heat pump systems and heat recovery systems, considering unit combinations and pipe lengths.

Size of pipes (Ø mm)

Tables detailing pipe sizes for heat pump and heat recovery systems, including unit combinations and pipe lengths.

Pipe diameter between the CH unit and the multikit (3 pipes and 2 pipes)(9).

Details pipe diameters for connections between CH units, multikits, and indoor units for 2 and 3 pipe systems.

Pipe diameter for 2 pipes and multikit.

Specifies pipe diameters for 2-pipe systems connecting multikits to indoor units.

Pipe diameter between multikit and indoor unit(4).

Details pipe diameters for connections between multikits and indoor units for 2-pipe systems.

Pipe diameter between the CH unit and the multikit (3 pipes and 2 pipes)(9).

Details pipe diameters for connections between CH units, multikits, and indoor units for 2 and 3 pipe systems.

Pipe diameter for 2 pipes and multikit.

Specifies pipe diameters for 2-pipe systems connecting multikits to indoor units.

Pipe diameter between multikit and indoor unit(4).

Details pipe diameters for connections between multikits and indoor units for 2-pipe systems.

Pipe branching restrictions

Provides guidelines for piping branch connections, including length limits and size adjustments for heat pump and heat recovery systems.

9 ADDITIONAL REFRIGERANT CHARGE

9.1 AIR-TIGHT TEST

Details the procedure and precautions for performing an air-tight test on the refrigerant piping system using nitrogen gas.

Insulation work

Instructions for insulating refrigerant pipes and piping covers to prevent damage from weather and animals.

9.2 VACUUMING

Explains the process of vacuum pumping the refrigerant system, including pressure checks and precautions.

9.3 ADDITIONAL REFRIGERANT CHARGE CALCULATION

Provides methods for calculating additional refrigerant charge based on piping length, indoor unit capacity, and system configuration.

Maximum additional refrigerant charge quantity

Table showing maximum additional refrigerant quantities for different HP outdoor units.

Additional refrigerant calculation for wall type (RPK-FSNH3M Series) with the expansion valve kit

Specific calculation method for wall-type units with expansion valve kits, focusing on liquid piping.

9.4 CHARGING WORK

Details the procedure for charging additional refrigerant into the system, including stop valve operation and safety precautions.

Heat pump system

Diagram illustrating the refrigerant charging process for a heat pump system.

Heat recovery system

Diagram illustrating the refrigerant charging process for a heat recovery system.

9.5 AUTOMATIC SIMPLE JUDGEMENT SYSTEM FOR REFRIGERANT AMOUNT

Explains the automatic system for judging refrigerant amount and the procedure for checking results.

Special attention regarding refrigerant gas leakage

Addresses critical gas concentrations and measures to prevent accidental refrigerant gas leakage.

9.5.1 Precautions in the event of refrigerant leaks

Details safety precautions, maximum permitted concentrations, and calculation methods for refrigerant concentration in rooms.

Countermeasures in the event of refrigerant leaks

Outlines room characteristics and ventilation requirements to mitigate risks associated with refrigerant leaks.

9.5.2 Drainage pipes

Discusses condensation drainage systems, site selection, and the use of optional drainage kits, including safety warnings.

10 ELECTRICAL WIRING

10.1 GENERAL INFORMATION

General precautions and safety guidelines related to electrical wiring work, including power disconnection and component protection.

10.2 GENERAL VERIFICATIONS

Covers essential checks for electrical components, supply voltage, installation regulations, and proper earthing connections.

10.3 CONNECTION OF THE POWER SUPPLY CIRCUITS

Illustrates power source wiring methods for heat pump and heat recovery systems, showing connections to outdoor and indoor units.

10.3.1 Cable sizes

Provides tables for minimum wire sizes for power source and transmission cables based on model and power supply.

10.3.2 Main breaker switch

Details electrical data and recommended wiring, breaker sizes, and switch types for each outdoor unit.

10.3.3 Voltage supply

Specifies voltage requirements, start-up voltage, imbalance, and electromagnetic compatibility standards for the units.

10.4 ELECTRICAL WIRING FOR OUTDOOR UNIT

Instructions for connecting electrical wiring to the outdoor unit's terminal board and PCB, including screw tightening torques.

10.4.1 Connection of indoor units

Guidelines for connecting power supply and communication cables for indoor units, CH units, and outdoor units.

10.4.1 Connection of indoor units

Connection diagrams for heat recovery systems, showing wiring for indoor units, CH units, and outdoor units.

10.5 SETTING OF THE DSW SWITCHES ON PCB1

Explains the location and function of DSW switches on PCB1 for setting refrigerant cycle, unit numbers, and supply voltage.

10.5 SETTING OF THE DSW SWITCHES ON PCB1

Details DSW switch settings for refrigerant cycle, capacity, outdoor unit number, supply voltage, communication, and test run configurations.

10.6 FUNCTION SETTING

Guides on setting external inputs/outputs and various operational functions using the remote controller or PCB switches.

10.6.1 External input/output and function setting

Instructions for selecting and setting external input/output functions and operational parameters using push-switches.

10.6 FUNCTION SETTING

Details function settings for items like circulator, night shift, defrost, and compressor frequency control.

11 TEST RUN

11.1 PRELIMINARY CHECKS

Lists essential checks and precautions to be taken before performing the test run, including wiring and refrigerant checks.

11.2 CARRY OUT THE TEST RUN

Provides the procedure for conducting the test run, including checking stop valves, sequences, and system conformity.

11.3 PC-ART REMOTE CONTROLLER

Explains how to use the PC-ART remote controller to perform the test run, including mode selection, fan operation, and alarm handling.

11.4 PC-ARF REMOTE CONTROLLER

Guides on using the PC-ARF remote controller for test run, including menu display, unit connection checks, and abnormal sound identification.

11.5 TEST RUN CHECK LIST

A checklist for verifying system operation, temperatures, pressures, voltages, and component functions during the test run.

12 ALARM CODES

Most common alarm codes

A comprehensive table listing common alarm codes, categories, contents of abnormality, and possible causes for troubleshooting.

Most common alarm codes

Continues the list of common alarm codes, covering outdoor unit abnormalities, inverter faults, fan controller issues, and unit addressing.

13 CONTROL AND SAFETY DEVICES

Compressor protection

Details the devices and combinations that protect the compressor, including pressure switches, oil heaters, and fuse capacities.

14 BASIC TROUBLESHOOTING

CAUTION

General caution regarding refrigerant leaks, smoke, or unusual noises from the unit.

SITUATIONS WHICH ARE NOT CONSIDERED AS A FAULT

Lists normal operational sounds and minor issues that do not indicate a fault.

THE SYSTEM DOES NOT WORK

Provides basic checks for when the system is not operating, focusing on temperature settings and obstructions.

FAULTY OPERATION OF THE REFRIGERATION OR HEATING SYSTEM

Offers troubleshooting steps for faulty operation, including airflow obstructions, heat sources, filters, and room conditions.

IF THE PROBLEM PERSISTS...

Instructions on what information to provide to a service supplier if problems persist after basic checks.

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