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Hitachi Zaxis 17U-5A - User Manual

Hitachi Zaxis 17U-5A
278 pages
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Serial No.
ZX17U
-5A
020001 and up
ZX26U
-5A
030001 and up
PRINTED IN THE NETHERLANDS 2020, 04
ZX17U
-5A •
26U
-5A
HYDRAULIC EXCAVATOR OPERATOR’S MANUAL ENMABA-3-2
URL:http://www.hitachi-c-m.com
17U
-5A
26U
-5A
Hydraulic Excavator
ENMABA-3-2
PART NO.
Operator’s Manual

Table of Contents

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Summary

Introduction to the Operators Manual

Machine Identification Numbers

Safety Guidelines and Precautions

Recognize Safety Information and Signal Words

Understand safety alert symbols and signal words like DANGER, WARNING, CAUTION, and their meanings.

Follow Safety Instructions and General Precautions

Adhere to all safety messages, maintain machine condition, and follow general cab precautions.

Safe Operation and Emergency Preparedness

Includes emergency prep, protective clothing, and safe machine operation practices.

Machine Inspection and Operator Safety

Emphasizes daily inspections, noise protection, handrails, steps, and seat adjustment.

Safe Driving and Parking Procedures

Covers safe driving, slope operation, avoiding hazards, and proper parking.

Hazard Prevention and Accident Avoidance

Avoids rollaways, back-overs, tipping, collisions, and ensures safety around moving parts and hazards.

Fluid, Fire, Battery, and Maintenance Safety

Safe handling of fluids, preventing fires, battery safety, and maintenance precautions.

Emergency Evacuation and Specific Hazard Precautions

Procedures for fire evacuation, fume awareness, and handling accumulators.

Visibility Maps

Visibility Map for ZX17 U-5 A Series

Shows blind spots for ZX17U-5A operator with standard aids.

Visibility Map for ZX26 U-5 A Series

Shows blind spots for ZX26U-5A operator with standard aids.

Safety Signs and Their Meanings

Understanding Machine Safety Signs

Explains the importance and meaning of safety signs affixed to the machine.

Side Frame and Blade Operation Precautions

Safety guidelines for side frame extension/retraction and blade width changes.

Machine Components Identification

Excavator Component Identification

Illustrates and lists the key components of the excavator.

Getting On and Off the Machine

Safe Entry and Exit Procedures

Details safe methods for entering and exiting the machine's operator station.

Operators Station Controls and Features

Control Lever Layouts

Illustrates control lever configurations for ZX17U-5A and ZX26U-5A.

Key Switch and Switch Panel Functions

Explains the operation of the key switch and various control panel switches.

Monitor Panel Indicators

Explains the indicators and gauges on the machine's monitor panel.

Cab Heater and Radio Operation

How to operate the cab heater and optional AM/FM radio.

Seat Belt and Emergency Exit Procedures

Importance of seat belt use and emergency exit methods.

Operating the Engine

Daily Pre-Start Machine Inspection

Lists essential daily checks before starting the engine.

Engine Starting Procedures

Details starting procedures for normal and cold weather.

Post-Start Engine Checks

Verifies monitor panel indicators and engine sound after starting.

Booster Battery Jump Starting

Safe procedures for jump starting the engine using a booster battery.

Engine Shutdown Procedure

Correct steps for shutting down the engine safely.

Driving the Machine

Travel Lever and Pedal Operation

How to operate travel levers and pedals for ZX17U-5A and ZX26U-5A.

Traveling Precautions

General safety guidelines for traveling, including route selection and conditions.

Soft Ground and Slope Operation

Precautions for operating the machine on soft or unstable ground and slopes.

Towing and Transport Safety

Procedures and safety for towing the machine and general transport.

Operating the Machine

Control Lever Functions

Details the operation of control levers, including ISO pattern.

Blade and Boom-Swing Operation

How to operate the blade lever and boom-swing pedal.

Pilot Control Shut-Off Lever Operation

Explains the function and safe operation of the pilot control shut-off lever.

Warm-Up Procedures

Steps to warm up the machine and hydraulic system.

Backhoe and Grading Operations

Techniques and safety for backhoe digging and grading.

Hazardous Operation Avoidance

Warnings against abusive operation, striking objects, and improper digging.

Track and Crawler Precautions

Proper use of track shoes and rubber crawlers to prevent damage.

Emergency Boom Lowering Procedure

Step-by-step guide to safely lower the boom in an emergency.

Transporting the Machine

Road Transport Regulations

Comply with local regulations for transporting the machine by road.

Loading and Unloading Procedures

Safe methods for loading and unloading the machine from trucks.

Securing Machine for Transport

How to properly fasten the machine to a transport vehicle.

Machine Lifting Safety

Safety guidelines and procedures for lifting the machine.

Maintenance Procedures

Correct Maintenance and Inspection Procedures

Follow correct procedures for all maintenance and inspection tasks.

Maintenance Guide and Intervals

Tables outlining lubrication and service intervals for various components.

Preparations for Maintenance Work

Steps to ensure safety before starting any maintenance activity.

Engine Oil and Filter Maintenance

Procedures for checking engine oil level, changing oil, and replacing the filter.

Hydraulic System Maintenance

Procedures for inspecting and maintaining the hydraulic system.

Fuel System Maintenance

Maintenance procedures for the fuel system, including checks and filter replacement.

Air Cleaner Maintenance

Procedures for cleaning and replacing the air cleaner element.

Cooling System Maintenance

Procedures for checking coolant level and changing coolant.

Electrical System and Battery Maintenance

Safety and maintenance for the battery and electrical system.

Bucket Teeth and Track Maintenance

Procedures for checking/replacing bucket teeth and adjusting track sag.

Tightening Torque Specifications

Chart of recommended torque values for nuts and bolts.

Maintenance Under Special Environmental Conditions

Environmental Condition Precautions

Special maintenance considerations for various environmental conditions.

Machine Storage Procedures

Storing the Machine

Steps for preparing and storing the machine for extended periods.

Troubleshooting Common Issues

Engine Troubleshooting

Common engine problems and their solutions.

Hydraulic System Troubleshooting

Common hydraulic system issues and corrective actions.

Drive Function Troubleshooting

Troubleshooting for track and travel system problems.

Swing Function Troubleshooting

Troubleshooting for issues related to the swing mechanism.

Machine Specifications

Standard Specifications (ZX17 U-5 A)

General technical specifications for the ZX17U-5A model.

Working Ranges (ZX17 U-5 A)

Dimensions detailing the working reach and depth for ZX17U-5A.

Standard Specifications (ZX26 U-5 A)

General technical specifications for the ZX26U-5A model.

Working Ranges (ZX26 U-5 A)

Dimensions detailing the working reach and depth for ZX26U-5A.

Lifting Capacities

Specifies lifting capacities for the ZX17U-5A model.

Optional Attachments

Hydraulic Breaker, Crusher, and Quick Coupler

Information on optional attachments and their selection.

Attachment Operation Precautions

Safety guidelines for operating hydraulic breakers and crushers.

Numeric Keypad Lock System

Features and precautions for the optional numeric keypad security system.

Summary

Introduction to the Operators Manual

Machine Identification Numbers

Safety Guidelines and Precautions

Recognize Safety Information and Signal Words

Understand safety alert symbols and signal words like DANGER, WARNING, CAUTION, and their meanings.

Follow Safety Instructions and General Precautions

Adhere to all safety messages, maintain machine condition, and follow general cab precautions.

Safe Operation and Emergency Preparedness

Includes emergency prep, protective clothing, and safe machine operation practices.

Machine Inspection and Operator Safety

Emphasizes daily inspections, noise protection, handrails, steps, and seat adjustment.

Safe Driving and Parking Procedures

Covers safe driving, slope operation, avoiding hazards, and proper parking.

Hazard Prevention and Accident Avoidance

Avoids rollaways, back-overs, tipping, collisions, and ensures safety around moving parts and hazards.

Fluid, Fire, Battery, and Maintenance Safety

Safe handling of fluids, preventing fires, battery safety, and maintenance precautions.

Emergency Evacuation and Specific Hazard Precautions

Procedures for fire evacuation, fume awareness, and handling accumulators.

Visibility Maps

Visibility Map for ZX17 U-5 A Series

Shows blind spots for ZX17U-5A operator with standard aids.

Visibility Map for ZX26 U-5 A Series

Shows blind spots for ZX26U-5A operator with standard aids.

Safety Signs and Their Meanings

Understanding Machine Safety Signs

Explains the importance and meaning of safety signs affixed to the machine.

Side Frame and Blade Operation Precautions

Safety guidelines for side frame extension/retraction and blade width changes.

Machine Components Identification

Excavator Component Identification

Illustrates and lists the key components of the excavator.

Getting On and Off the Machine

Safe Entry and Exit Procedures

Details safe methods for entering and exiting the machine's operator station.

Operators Station Controls and Features

Control Lever Layouts

Illustrates control lever configurations for ZX17U-5A and ZX26U-5A.

Key Switch and Switch Panel Functions

Explains the operation of the key switch and various control panel switches.

Monitor Panel Indicators

Explains the indicators and gauges on the machine's monitor panel.

Cab Heater and Radio Operation

How to operate the cab heater and optional AM/FM radio.

Seat Belt and Emergency Exit Procedures

Importance of seat belt use and emergency exit methods.

Operating the Engine

Daily Pre-Start Machine Inspection

Lists essential daily checks before starting the engine.

Engine Starting Procedures

Details starting procedures for normal and cold weather.

Post-Start Engine Checks

Verifies monitor panel indicators and engine sound after starting.

Booster Battery Jump Starting

Safe procedures for jump starting the engine using a booster battery.

Engine Shutdown Procedure

Correct steps for shutting down the engine safely.

Driving the Machine

Travel Lever and Pedal Operation

How to operate travel levers and pedals for ZX17U-5A and ZX26U-5A.

Traveling Precautions

General safety guidelines for traveling, including route selection and conditions.

Soft Ground and Slope Operation

Precautions for operating the machine on soft or unstable ground and slopes.

Towing and Transport Safety

Procedures and safety for towing the machine and general transport.

Operating the Machine

Control Lever Functions

Details the operation of control levers, including ISO pattern.

Blade and Boom-Swing Operation

How to operate the blade lever and boom-swing pedal.

Pilot Control Shut-Off Lever Operation

Explains the function and safe operation of the pilot control shut-off lever.

Warm-Up Procedures

Steps to warm up the machine and hydraulic system.

Backhoe and Grading Operations

Techniques and safety for backhoe digging and grading.

Hazardous Operation Avoidance

Warnings against abusive operation, striking objects, and improper digging.

Track and Crawler Precautions

Proper use of track shoes and rubber crawlers to prevent damage.

Emergency Boom Lowering Procedure

Step-by-step guide to safely lower the boom in an emergency.

Transporting the Machine

Road Transport Regulations

Comply with local regulations for transporting the machine by road.

Loading and Unloading Procedures

Safe methods for loading and unloading the machine from trucks.

Securing Machine for Transport

How to properly fasten the machine to a transport vehicle.

Machine Lifting Safety

Safety guidelines and procedures for lifting the machine.

Maintenance Procedures

Correct Maintenance and Inspection Procedures

Follow correct procedures for all maintenance and inspection tasks.

Maintenance Guide and Intervals

Tables outlining lubrication and service intervals for various components.

Preparations for Maintenance Work

Steps to ensure safety before starting any maintenance activity.

Engine Oil and Filter Maintenance

Procedures for checking engine oil level, changing oil, and replacing the filter.

Hydraulic System Maintenance

Procedures for inspecting and maintaining the hydraulic system.

Fuel System Maintenance

Maintenance procedures for the fuel system, including checks and filter replacement.

Air Cleaner Maintenance

Procedures for cleaning and replacing the air cleaner element.

Cooling System Maintenance

Procedures for checking coolant level and changing coolant.

Electrical System and Battery Maintenance

Safety and maintenance for the battery and electrical system.

Bucket Teeth and Track Maintenance

Procedures for checking/replacing bucket teeth and adjusting track sag.

Tightening Torque Specifications

Chart of recommended torque values for nuts and bolts.

Maintenance Under Special Environmental Conditions

Environmental Condition Precautions

Special maintenance considerations for various environmental conditions.

Machine Storage Procedures

Storing the Machine

Steps for preparing and storing the machine for extended periods.

Troubleshooting Common Issues

Engine Troubleshooting

Common engine problems and their solutions.

Hydraulic System Troubleshooting

Common hydraulic system issues and corrective actions.

Drive Function Troubleshooting

Troubleshooting for track and travel system problems.

Swing Function Troubleshooting

Troubleshooting for issues related to the swing mechanism.

Machine Specifications

Standard Specifications (ZX17 U-5 A)

General technical specifications for the ZX17U-5A model.

Working Ranges (ZX17 U-5 A)

Dimensions detailing the working reach and depth for ZX17U-5A.

Standard Specifications (ZX26 U-5 A)

General technical specifications for the ZX26U-5A model.

Working Ranges (ZX26 U-5 A)

Dimensions detailing the working reach and depth for ZX26U-5A.

Lifting Capacities

Specifies lifting capacities for the ZX17U-5A model.

Optional Attachments

Hydraulic Breaker, Crusher, and Quick Coupler

Information on optional attachments and their selection.

Attachment Operation Precautions

Safety guidelines for operating hydraulic breakers and crushers.

Numeric Keypad Lock System

Features and precautions for the optional numeric keypad security system.

Hitachi Zaxis 17U-5A Specifications

General IconGeneral
BrandHitachi
ModelZaxis 17U-5A
CategoryCompact Excavator
LanguageEnglish

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