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Hitachi ZW220 User Manual

Hitachi ZW220
334 pages
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Serial No 005101 and up
PRINTED IN EUROPE (ACI) 2007, 06
ZW180
220
250
310 WHEEL LOADER OPERATOR’S MANUAL EM4GF-EN2-1
Wheel Loader
PART NO.
EM4GF-EN2-1
180
220
250
310
URL:http://www.hitachi-c-m.com

Table of Contents

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Hitachi ZW220 Specifications

General IconGeneral
BrandHitachi
ModelZW220
CategoryCompact Loader
LanguageEnglish

Summary

Safety

Recognize Safety Information

Symbols indicating potential for personal injury when seen on machine or manual.

Understand Signal Words

Meaning of DANGER, WARNING, CAUTION, IMPORTANT, NOTE signal words.

Follow Safety Instructions

Guidelines for safe operation and maintenance according to manual and signs.

Prepare for Emergencies

Steps for handling fires and accidents, including first aid and extinguisher use.

Wear Protective Clothing

Recommended safety equipment appropriate for the job.

Inspect Machine

Daily walk-around inspection procedure before starting operation.

Ensure Safety Before Rising From or Leaving Operator's Seat

Procedures to ensure machine safety before leaving the operator's seat.

Fasten Your Seat Belt

Importance and proper use of seat belts to minimize injury.

Move and Operate Machine Safely

Safe operation practices concerning bystanders and machine movement.

Operate Only From Operator's Seat

Rules for starting the engine safely while seated.

Investigate Job Site Beforehand

Assessing job site conditions and making a work plan for safety.

Drive Safely

General safety advice for driving the machine on various terrains.

Drive Machine Safely (Work Site)

Safe driving practices on work sites, especially on slopes.

Drive Safely with Bucket Loaded

Precautions for driving with a loaded bucket to maintain balance.

Avoid Injury From Rollaway Accidents

Procedures to prevent machine rollaways and injuries.

Avoid Accidents From Backing Up and Turning

Safety advice for backing up and turning the machine.

Avoid Positioning Bucket Over Anyone

Safety rule regarding bucket placement over people or equipment.

Avoid Tipping

Critical warnings and procedures to prevent machine tipping.

Never Undercut A High Bank

Warning against undercutting banks to prevent collapse.

Perform Truck Loading Safely

Safety guidelines for loading trucks efficiently and safely.

Avoid Power Lines

Safety distances and precautions when working near electric lines.

Object Handling

Safety guidelines for handling loads with the machine.

Park Machine Safely

Procedures for safely parking the machine on level ground.

Transport Safely

Safety procedures and precautions for transporting the machine.

Handle Fluids Safely−Avoid Fires

Safety precautions when handling flammable fluids to prevent fires.

Practice Safe Maintenance

General safety rules and procedures for performing maintenance.

Support Machine Properly

Safety measures for supporting a lifted machine during maintenance.

Stay Clear Of Moving Parts

Warning to avoid entanglement with moving machine parts.

Support Maintenance Properly

Safety precautions when working on tires and related components.

Prevent Burns

Safety advice for avoiding burns from hot fluids and surfaces.

Avoid High-Pressure Fluids

Hazards of high-pressure fluid injection and safety measures.

Prevent Fires

Precautions to prevent fires from oil leaks and electrical issues.

Evacuating In Case Of Fire

Procedures for safely evacuating the machine during a fire.

Avoid Heating Near Pressurized Fluid Lines

Safety warning when working near pressurized fluid lines with heat.

Avoid Applying Heat To Lines Containing Flammable Fluids

Prohibition of heating lines containing flammable fluids.

Prevent Battery Explosions

Safety measures to prevent battery explosions from sparks or gas.

Operator's Station

Loader Control Levers

Operation of lift arm and bucket control levers for Finger Type and Multi-Function.

Breake-In

Observe Engine Operation Closely

Initial operation guidelines for new machines during the first 50 hours.

Operating the Engine

Check Before Starting

Pre-operation checks required before starting the engine.

Using Booster Batteries

Safe procedures for connecting and using booster batteries.

Warming Up Operation

Procedures for warming up the engine and hydraulic system.

Warming Up Operation in Cold Weather

Specific warm-up procedures for cold weather conditions.

Starting Engine

Step-by-step guide for starting the engine safely.

Check After Starting

Post-start checks of monitor functions and engine conditions.

Stopping Engine

Procedures for safely stopping the engine, including cool-down.

Driving the Machine

Driving

General principles for correct and efficient machine operation.

Precautions for Starting to Move

Safety checks required before moving the machine.

Starting to Move

Step-by-step guide for safely moving the machine.

Parking Brake Release

Procedures for releasing the parking brake before driving.

Parking Brake Switch

Operation and safety considerations for the parking brake switch.

Changing Forward/Reverse Drive Direction

Safe procedure for changing the machine's drive direction.

Steering

Safety precautions and operation of the steering system.

Emergency Steering

Function and operation of the emergency steering system.

Driving in Water or on Soft Ground

Safety precautions for operating in water or soft ground conditions.

Precautions for Driving on Slopes

Critical safety measures for driving the machine on slopes.

Precautions if Machine Fails

Actions to take if the machine experiences a failure.

Stop/Parking Procedures

Procedures for safely stopping and parking the machine.

Operating the Machine

Loader Control Lever Operation

Operation of lift arm and bucket control levers.

Before Operation

Essential checks and considerations before starting operations.

Precautions for Operation

Safety measures for various operating conditions and environments.

Avoid Overloading

Warnings against overloading the machine and bucket.

Avoid Rapid Steering Changes and/or Sudden Braking

Safety advice to prevent tipping due to rapid maneuvers.

Excavation

Procedures for loading accumulated soil during excavation.

Digging and Loading Level Ground

Techniques for digging and loading on level ground.

Loading

Methods for loading material onto trucks or hoppers.

Transporting

Loading/Unloading on Trailer

Safety procedures and precautions for loading and unloading the machine.

Precautions for Towing

Safety advice and procedures for towing the machine.

Lifting Machine

Safety guidelines and procedures for lifting the machine.

Maintenance

Correct Maintenance and Inspection Procedures

General guidelines for performing machine service and inspection.

Use Correct Fuels and Lubricants

Recommendations for using appropriate fuels, lubricants, and genuine parts.

B. Engine

Maintenance procedures for the engine.

C. Power Train

Maintenance procedures for power train components.

D. Hydraulic System

Maintenance procedures for the hydraulic system.

E. Fuel System

Maintenance procedures for the fuel system.

G. Cooling System

Maintenance procedures for the cooling system.

I. Brake System

Maintenance and checks for the brake system.

Maintenance Under Special Environmental Conditions

Freezing Weather

Precautions for operating and maintaining the machine in freezing temperatures.

Precautions for Cold Weather Season

Specific maintenance steps for cold weather operations.

Storage

Troubleshooting

Engine Troubleshooting

Guidance for diagnosing and resolving engine issues.

Hydraulic System Problems

Diagnosing issues with the hydraulic system, actuators, and cylinders.

Drive Function Problems

Common problems and solutions related to steering, pedals, brakes, transmission, and axles.

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