Hix Premier N-840 - User Manual

1
Receiving & Installation 2
Temperature & Time Instructions 3
Pressure Control 3
Transfer Application 4
Troubleshooting 5-7
Thermostat Bypass 8
Fuse Replacement 9
Relay Bypass 9
Maintenance Schedule 10
Shipping or Returns 11
N-840/640 Parts Identification 12-13
C-800/600 Parts Identification 14-15
Warranty 16
CONTENTS
N-840 / N-640
16”x20” / 15”x15” Air Automatic Heat Transfer Machines
OWNER’S MANUAL
(N-840D Shown)
C-800 / C-600
16”x20” / 15”x15” Commercial
Air Automatic Heat Transfer Machines
BEFORE warranty repair you MUST get Prior Authorization:
For Customer Service, Call 1-800-835-0606
ext. 209, ext. 211, ext. 220, ext.221 or
Visit www.hixcorp.com
Analog and Digital Versions
16
Manufacturers of the Finest Quality Textile and Graphics Screen Printing and Heat Transfer Equipment
1201 E. 27th Terrace • Pittsburg, KS 66762 • U.S.A.
Web site: www.hixcorp.com • Phone: (800) 835-0606
E-Mail: customerservice@hixcorp.com • Fax: (866) 561-0894
E-Mail: sales@hixcorp.com • Fax: (866) 563-4600
©2007 HIX Corp. NC062707
WARRANTY
(Effective January 1, 2007)
HIX will automatically register the equipment on the date it was shipped to you or your distributor.
If the equipment was not purchased directly from HIX, but through a distributor (either domestic or
foreign), please keep a copy of their sales invoice showing the serial number and date it was sold/
shipped to you with this warranty. In this case, we will use the distributor’s invoice date as the
beginning warranty date. STAPLE A COPY OF YOUR RECEIPT TO THIS WARRANTY and keep
in a safe place to provide verification of your warranty should a problem occur. Thank you.
Please fill in the following information and attach a copy of your receipt for your records.
Date Purchased: ______________________ From: __________________________________
Model #: ____________________________ Serial #: ________________________________
This warranty applies to equipment manufactured by the HIX Corporation (HIX), Pittsburg, Kan-
sas, U.S.A. HIX warrants to the original purchaser, its Conveyor Dryers, Heat Transfer Presses, Mug
Presses, Mug Glazer, Retensionable Screen Frames, Textile Printers, Spot Heaters, and Exposure
Units against defects in workmanship and material, except for wear and tear for a period of “One
Year” from the date of purchase. HIX warrants its Accessories, Reten Splines/Hardware/Tool Kit, and
Shuttle for a period of 90 days from the date of purchase. DoughXpress and Thermatrol products are
covered under separate warranty.
In the event of a defect, HIX, at its option, will repair, replace or substitute the defective item at no
cost during this period subject to the limitations of insurance and shipping costs stated below.
In the case of heat transfer presses (except the Mug Press, Hobby Lite), HIX warrants the heat
casting for the “Life” of the machine for the original purchaser. If a part becomes obsolete at the time
for repair, and/or cannot be reasonably substituted for, HIX will credit, at half the then current list price
or last recorded price, only that part toward a new machine or any product HIX offers. This credit offer
shall be the sole responsibility of the HIX Corporation in the event of an obsolete part.
This warranty does not cover belts, pads, mug wraps, mug press liners, canvas, rubber blankets,
bulbs, glass, PTFE or finish, rod ends, turn buckles on printers, or mug press or damages due to
accident, misuse/abuse, alterations or damage due to neglect, shipping or lack of proper lubrication
or maintenance. HIX shall not be responsible for repairs or alterations made by any person
without
the prior written authorization by HIX. This warranty is the sole and exclusive warranty of HIX and no
person, agent, distributor, or dealer of HIX is authorized to change, amend or modify the terms set
forth herein, in whole or in part.
In the case of a problem with the equipment identified herein, HIX Corporation should be con-
tacted during regular business hours to discuss the problem and verify an existing warranty. HIX
personnel will assist the customer to correct any problems which can be corrected through operation
or maintenance instructions, simple mechanical adjustments, or replacement of parts. In the event
the problem cannot be corrected by phone, and upon the issuance of a return authorization by HIX,
the equipment shall be returned to HIX or an authorized service representative. All insurance and
shipment/freight costs are solely the responsibility of the customer, and not that of HIX, and HIX shall
not be responsible for improper handling or damage in transit. HIX offers a reconditioning service
and a core exchange/credit policy on some models. HIX customer service personnel may be con-
tacted for complete return authorization and reconditioning information.
This expressed warranty is given in lieu of any and all other warranties, whether expressed or
implied, including but not limited to those of merchantability and fitness for a particular purpose, and
constitutes the only warranty made by HIX Corporation.
In no event shall HIX’s liability for breach of warranty extend beyond the obligation to repair or
replace the nonconforming goods. HIX shall not be liable for any other damages, either incidental or
consequential, or the action as brought in contract, negligence or otherwise.
This warranty gives you specific legal rights and you may also have other rights which vary from
state to state.

Summary

RECEIVING & INSTALLATION

UNPACKING

Save packing materials for future use or repairs.

INSPECTION FOR SHIPPING DAMAGE

Inspect machine immediately for any hidden shipping damage.

MACHINE INSTALLATION STEPS

Connect air supply, electrical outlet, and secure machine to base.

OPERATION AND CONTROL

DIGITAL CONTROL OPERATION

Instructions for setting temperature and time on digital controls.

ANALOG CONTROL OPERATION

Instructions for setting temperature and time on analog controls.

PRESSURE CONTROL ADJUSTMENT

Guide for adjusting air pressure using the regulator and gauge.

TRANSFER APPLICATION GUIDE

Steps for applying transfers, including settings and garment preparation.

TROUBLESHOOTING GUIDE

LOW OR NO HEAT DIAGNOSTICS

Troubleshooting steps for machines not heating sufficiently.

MACHINE OVERHEATING DIAGNOSTICS

Troubleshooting steps for machines exceeding target temperatures.

MACHINE CLOSURE ISSUES

Diagnosing why the heat press does not stay closed.

END OF CYCLE OPENING PROBLEMS

Troubleshooting machines that fail to open or open improperly.

REPAIR PROCEDURES

ANALOG THERMOSTAT BYPASS

Procedure to bypass the thermostat for troubleshooting analog models.

FUSE REPLACEMENT PROCEDURE

Steps for identifying and replacing blown fuses.

ANALOG RELAY BYPASS PROCEDURE

Procedure to bypass the relay for troubleshooting analog models.

MACHINE MAINTENANCE

LUBRICATION SCHEDULE

Recommended frequency and method for lubricating moving parts.

MECHANICAL COMPONENT CHECKS

Verifying tightness of gas spring retaining bolts for safety.

HEAT PLATEN CLEANING

Methods for cleaning the heat platen surface.

SHIPPING AND RETURNS

SHIPPING AND RETURNS PROCEDURE

Instructions for properly packing and preparing the machine for shipment.

N-840;640 PARTS IDENTIFICATION

N-840;640 EXPLODED VIEW

Visual diagram illustrating component locations for N-840/640 models.

N-840;640 PARTS LIST

Comprehensive list of parts, part numbers, and descriptions for N-840/640 models.

C-800;600 PARTS IDENTIFICATION

C-800;600 AIR SPRING EXPLODED VIEW

Diagram of the C-800/600 air spring component.

C-800;600 AIR SPRING PARTS LIST

Detailed parts list for the C-800/600 air spring component.

WARRANTY INFORMATION

WARRANTY TERMS AND CONDITIONS

Details on warranty coverage, limitations, and exclusions.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

This document is the owner's manual for the HIX N-840/N-640 and C-800/C-600 series of heat transfer machines. These are air automatic heat transfer machines designed for various applications, ranging from T-shirt shops and retail to commercial and high-volume operations.

Function Description

The HIX N-840/N-640 and C-800/C-600 machines are designed to apply heat transfers to garments and other materials. They utilize an air-powered mechanism for automatic operation, ensuring consistent pressure and efficient transfer application. The machines are available in both analog and digital versions, offering different control interfaces for temperature and time settings. The N-840/N-640 models are ideal for T-shirt shops and retail, while the C-800/C-600 models are recommended for heavy service, continuous, and high-volume applications due to their robust design.

Important Technical Specifications

Models:

• N-840/N-640: 16"x20" / 15"x15" Air Automatic Heat Transfer Machines (Analog and Digital)
• C-800/C-600: 16"x20" / 15"x15" Commercial Air Automatic Heat Transfer Machines (Analog and Digital)

Power Requirements:

• Air Source: 100-125 P.S.I. (6.8-8.5 bar) clean and dry air source, requiring 1-1/2 to 2 CFM. A 1/4" NPT air inlet is located on the left side panel. An external air filter and water trap are strongly recommended to prevent damage to internal air-operated components (C-800/600 models include a filter).
• Electrical:
  • Fuses (120V): MDA-15 (N-840, N-640, C-800, C-600)
  • Fuses (220V): MDA-10 (N-840, C-800), MDA-8 (N-640, C-600)
  • When using an extension cord, use 12 or 14 gauge, 3-conductor, with a maximum length of 25 feet (7.62 m).

Heat Recovery:

• C-800/C-600 (120 volt models): Slower heat recovery (18-20 seconds @ 375°F).
• C-800/C-600 (220 volt models): Quicker cycle times (10 seconds @ 375°F).

Pressure:

• Adjustable via an air pressure control knob and monitored by an air pressure gauge.
• Recommended setting: 40 P.S.I. (pounds per square inch).
• The machine is protected by a factory-preset pressure release valve.

Usage Features

Unpacking and Installation:

• Users are advised to save all packing materials for potential future shipping or repairs.
• Upon receipt, inspect for hidden shipping damage and contact the delivery company if found.
• Installation involves removing plywood shipping base bolts, attaching provided feet, plugging into a grounded electrical outlet, and connecting to a clean, dry air source.

Temperature and Time Control:

• Digital Versions:
  • Turn on the machine via the on/off switch.
  • Press the "menu" button to toggle between "TEMP" and "TIME" settings.
  • Use the up/down buttons to adjust the desired temperature or time.
  • Press the "menu" button a third time to lock in settings.
  • Wait for the machine to reach the preset temperature.
• Analog Versions:
  • Turn the heat control knob to "8" for approximately 350°F (177°C).
  • The heat light indicates heating and cycles on/off to maintain temperature.
  • Adjust the heat control knob to the desired temperature.
  • Set the timer by turning the dial to the desired time setting.
  • Important: The timer mode should always be set to "E" for proper operation.

Pressure Control:

• The air pressure control knob must be pulled out for adjustments and pushed in to lock.
• Adjust pressure by turning the regulator control knob while monitoring the gauge.
• Turn clockwise to increase pressure, counter-clockwise to reduce.
• Always consult transfer manufacturer's guidelines for pressure recommendations.

Transfer Application:

• Set temperature, time, and pressure according to transfer recommendations.
  • Typical Cold Peel: 350°F (177°C), 15 seconds.
  • Typical Hot Split: 375°F (190°C), 10-12 seconds.
• Align the garment on the lower platen and smooth out wrinkles. A platen release switch (N-840/640 only) allows bringing the heated platen into contact with the garment to remove wrinkles before transfer positioning.
• Position the transfer, then pull the operating handle down until the lower platen engages (approx. 1 second), then release.
• The machine opens automatically at the end of the set time.
• Peel the paper off the transfer continuously, away from the garment, without folding it back on itself.
• Hot Peel/Split Transfers: Peel immediately after the machine opens; do not allow to cool.
• Cold Peel Transfers: Rub with an eraser or cloth and allow to cool for 5-10 seconds before removing the release paper.
• Successful transfer depends on the correct balance of time, temperature, and pressure, which vary based on material type, thickness, and transfer type.

Maintenance Features

Safety Warning: Always unplug the machine from electrical and air supplies before performing maintenance or repairs.

Lubrication:

• Lubricate every 6 months using 3-in-1 oil (1-2 drops) at the joints of all moving parts.

Mechanical Inspection:

• Every 12 months or 100,000 cycles (whichever comes first), verify the tightness of the two gas spring retaining bolts (N-840/640D models only, part #80 on page 12).
• Use a 3/16" attachment on a torque wrench and tighten bolts to 10 ft. lbs. (120 in lbs.). Loose bolts can cause the gas spring to come loose and the upper heat head to fall, potentially injuring the operator.

Cleaning Heat Platen:

• The heat platen can be cleaned with steel wool, a scrubbing aluminum sponge, or a fine wire brush.

Troubleshooting and Repairs:

• The manual provides detailed flowcharts for troubleshooting common issues such as "Little or no heat," "Machine overheats," "Machine will not stay closed," "Machine doesn't open at the end of time cycle," and "Machine jerks or flies open at the end of time cycle."
• Thermostat Bypass (Analog Only): Instructions are provided to bypass the thermostat to diagnose heating issues. If the heat light comes on and the machine heats, the thermostat needs replacement.
• Fuse Replacement: Instructions for locating and replacing blown fuses with the correct amperage (MDA-15 for 120V, MDA-10 or MDA-8 for 220V depending on model).
• Relay Bypass (Analog Only): Instructions for temporarily bypassing the relay to test if it's the cause of heating issues. This is a test only and the machine should not be operated with the relay bypassed.
• Customer Service Tech Sheets are available online at www.hixcorp.com or by calling 620-231-8568. Parts ordering is available online.

Shipping or Returns:

• Users are strongly advised to save all original shipping/packing materials and to ship the machine only in its original box to prevent damage.
• Instructions include fastening the machine to the plywood shipping base, securing the handle, and placing it in the original box with liners.

Hix Premier N-840 Specifications

General

Brand	Hix
Model	Premier N-840
Category	Industrial Equipment
Language	English