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HNC Electric HV100 Series - User Manual

HNC Electric HV100 Series
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HV100 Series High Performance Current Vector Inverter
HV100 Series Frequency Inverter
User Manual
HNC Electric Limited

Table of Contents

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Summary

Chapter I Safety Information

Marks and Definitions of Safety Information

Defines safety symbols and their meanings for safe inverter operation and to prevent harm.

Use Range of Inverter

Specifies the suitable applications and motors for the inverter, including limitations for life-threatening equipment.

Installation Environment Requirements

Details suitable indoor conditions, temperature, humidity, and ventilation for inverter installation.

Installation Safety Matters

Provides crucial safety precautions for wiring, grounding, and handling the inverter during installation.

Use Safety Matters

Outlines essential safety guidelines for operating the inverter, including handling, motor connections, and avoiding damage.

Chapter II Standard Specifications of Products

Technical Specifications Overview

Details electrical input/output, control modes, typical functions, and environmental requirements of the inverter.

Inverter Model Description and Naming

Explains the product naming conventions and the structure of the inverter model number.

Inverter and Keyboard Dimensions

Provides physical dimensions of the inverter unit and its control keyboard for installation planning.

Rated Current Output Table

Lists the rated output current for various power ratings and voltages of single-phase and three-phase inverters.

Braking Resistance Selection Table

Provides a guide for selecting appropriate braking resistance based on inverter voltage and power rating.

Chapter III Storage and Installation

Storage Instructions

Guidelines for proper storage conditions, including temperature, humidity, and handling to prevent damage.

Installation Site and Environment

Specifies optimal environmental conditions for the installation site to ensure inverter longevity and performance.

Installation Space and Direction

Recommendations for inverter mounting orientation and required clearance for maintenance and cooling.

Chapter IV Wiring

Main Circuit Wiring Diagram and Notes

Illustrates the main circuit connections for the inverter, including power supply, switches, and reactors.

Connecting Terminal Figure and Descriptions

Details the function and specification of each terminal in the main circuit and control circuit.

Basic Wiring Diagram

Presents a simplified wiring diagram showing both main and control circuits for inverter connection.

Wiring Precautions

Critical safety and installation guidelines for main and control circuit wiring to ensure proper operation.

Application-Specific Wiring Considerations

Addresses specific wiring needs for reactors, inverter capacity, and motor types in various applications.

Chapter V Operation and Display

Keypad Description and Indicator Lights

Details the keypad layout, function of each key, and the meaning of indicator lamps on the inverter.

Operation Process and Parameter Setting

Explains how to navigate menus, set parameters, reset faults, and perform motor auto-tuning.

Chapter VI Functions and Parameter Table

Basic Operating Parameters (000 Group)

Covers fundamental settings like LCD language, functional macro definitions, control modes, and frequency sources.

Start-Stop Control Parameters (01 Group)

Details parameters related to starting, stopping, DC braking, acceleration, deceleration, and jog operations.

Motor Parameters (002 Group)

Defines settings for motor type, rated power, frequency, speed, voltage, current, and winding parameters.

Speed Loop and Torque Control Parameters (004 Group)

Configuration for speed loop (ASR1/ASR2) gains, filter times, torque control, and speed limit settings.

V;F Control Parameters (005 Group)

Settings for V/F curve, torque boost, slip frequency compensation, and voltage control modes.

Analog and Pulse Input;Output Parameters (006 Group)

Configuration for analog inputs (AI1, AI2), analog outputs (AO1, AO2), and pulse outputs (HDO).

Digital Input and Output Parameters (007 Group)

Defines functions for digital input terminals (DI1-DI6, HDI) and output terminals (Y1, Y2, R1, R2).

PID Control Parameters (008 Group)

Detailed settings for PID control, including operation modes, feedback channels, gains, and sleep functions.

PLC, Multistage Speed, Swing Frequency, Fix Length Control (009 Group)

Parameters for PLC operation, multistage speed control, swing frequency, and fixed length control functions.

Protective Parameters (010 Group)

Configuration for overload, undervoltage, overvoltage, phase loss, current limit, and communication protection.

RS485 Communication Parameters (011 Group)

Settings for Modbus protocol, local address, baud rate, data format, and communication timeout.

Advanced Functions and Performance Parameters (012 Group)

Covers energy consumption braking, power failure restart, PWM mode, voltage control, and oscillation suppression.

Keypad Function Setting and Parameter Management (014 Group)

Settings for keypad functions, parameter initialization, protection, copying, and display modes.

Multi-pump Water Supply Parameters (015 Group)

Parameters for multi-pump systems, including terminal delay, polling time, and pump start-up modes.

Photovoltaic Water Pump Parameters (016 Group)

Settings specific to photovoltaic water pump applications, including MPPT and water shortage detection.

Chapter VIII EMC (Electromagnetic Compatibility)

Definitions of Electromagnetic Compatibility

Defines EMC and its importance for electrical equipment operating in an electromagnetic environment.

Introduction to EMC Standards

Discusses compliance with relevant international and national EMC standards for inverters.

EMC Guidance and Precautions

Provides advice on managing harmonics, electromagnetic interference, and installation precautions.

Chapter IX Fault Diagnosis and Countermeasures

Fault Alarm and Countermeasures

Lists common fault codes, their possible causes, and recommended countermeasures for inverter operation.

Exception Handling for Common Abnormalities

Addresses common operational anomalies like display issues, motor buzzing, and inconsistent acceleration/deceleration.

Appendix 1: Modbus Communication Protocol

RTU Mode and Data Format

Details the RTU mode, data transmission format, bit sequence, and error checking for Modbus communication.

Register Addresses and Function Codes

Lists supported function codes, register addresses, and Modbus communication inquiry frame formats.

Description of Other Register Address Functions

Explains the meaning of bits for inverter running state and provides inverter fault code tables.

Inverter Warning Code Table

Lists warning codes, their keyboard display content, and fault information for inverter status.

Control Command Word Format

Details the format for control commands, including examples for writing function codes.

Parameter Attribute Table

Defines attributes like reservation, menu, system, EEPROM coverage, and symbol meanings for parameters.

Error Code Meaning of Slave Response Abnormal Information

Lists error codes for abnormal Modbus slave responses and their descriptions.

Correspondence Addresses for Parameters

Maps function codes to their corresponding Modbus communication addresses for inverter parameters.

Appendix 2: Description of Macro Parameter Setting

Single Pump Constant Pressure Water Supply Mode

Commissioning steps and parameter settings for single pump constant pressure water supply macro mode.

One Inverter with Two Working Mode

Commissioning steps and parameter settings for one inverter with two working water supply macro mode.

Three-Pump Cycle Soft Start Mode

Commissioning steps and parameter settings for three-pump cycle soft start water supply macro mode.

Photovoltaic Water Pump Mode

Commissioning steps and parameter settings for the photovoltaic water pump macro mode.

NC Machine Tool Control Mode

Commissioning steps and parameter settings for the NC machine tool control macro mode.

Fire Patrol Mode

Commissioning steps and parameter settings for the fire patrol macro mode.

EPS Power Mode

Commissioning steps and parameter settings for the EPS power mode macro.

Appendix 3: Parameter Description of Soft Start Water Supply of Three Pump Circulation

Multi-pump Water Supply Mode Selection

Defines modes for multi-pump water supply systems, including invalid, two-pump, and three-pump circulation.

Run Command Channel Selection

Specifies the input terminal used for running command control, such as terminal operation or PID control.

Main Frequency Source Selection

Sets the main source for frequency input, including digital, analog, PID control, and communication.

Input Terminal DI Functions

Details the functions assigned to digital input terminals DI1-DI6 for various controls like PID, interlocks, and start/stop.

Open Collector Output Terminal Settings

Configures the output functions for terminals Y1 and Y2, such as interlock outputs or status signals.

Programmable Relay Output Settings

Sets the functions for programmable relay outputs R1 and R2, like interlock status or fault signals.

PID Operation Mode and Input Channel

Configures PID operation mode (automatic/manual) and selects the input channel for PID control.

PID Feedback Channel Selection

Determines the feedback source for PID control, including AI1, AI2, combined signals, or communication.

Advanced PID Controller Characteristics

Sets PID polarity, proportional-integral characteristics, and integral adjustment behavior.

Warranty Agreement

HNC Electric HV100 Series Specifications

General IconGeneral
SeriesHV100
Frequency Range0~50/60Hz
Control ModeV/F control
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overload, Phase Loss, Short Circuit
CommunicationRS485
Storage Temperature-20°C to +60°C
AltitudeBelow 1000m (Derating above 1000m)
Operating Temperature-10°C to +50°C
HumidityLess than 95%RH, no condensation