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Hobart
Portable Generator
60CU20
Hobart 60CU20 User Manual
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OM
-2
226
05/02/
20
13 –
Or
iginal
Operation an
d Maintena
nce Manual
wi
th
Illustr
ated Parts Li
st
for
6
0CU20
6
0 kVA, 3 P
hase, 115/200
Volt,
400 Hz. Gen
erator Set
Series 500
06
2
ITW
GSE
Group
Hobart
Gro
und
S
ys
t
e
m
s
Palmetto, F
lorida 3
4221
U.S.A.
2
Table of Contents
Table of Contents
11
Chapter 1 Description/Operation
17
Description
17
General
17
Optional Equipment
17
Optional Equipment - Appendix A
17
Orientation
17
Specifications
19
Special Features
21
Canopy
21
Engine and Generator
21
Control Box Assembly
27
Power Module Panel Assembly
38
Cold Weather Start System
40
Transformer-Rectifier (T-R) Assembly
41
Preparation for Use, Storage or Shipping
43
Preparation for Use
43
Preparation for Storage
47
Preparation for Shipment
48
Operation
49
General
49
400 Hz. Operation Procedure
49
DC Operation Procedure
54
Simultaneous AC and DC Operation
54
Chapter 2 Servicing / Troubleshooting
55
General
55
Maintenance Inspection/Check
55
Maintenance Schedule
55
Table of Contents
56
Default Chapter
57
Inspection/Check
57
Change Air Cleaner Cartridge
58
Engine
58
Check Coolant Level
59
Check Crankcase Oil Level
59
Check for Leaks and Correct
59
Check Exhaust System
60
Charge-Air-Cooler (CAC) and Piping
61
Check Coolant Additive Concentration
62
Check Engine and Generator Mounts
62
Check Fuel Pump
62
Check And/Or Adjust Valve Clearance
63
Check Belts Conditions and Tensioner
63
Check Fan Hub and Drive Pulley
63
Check Hose Clamps on Air Intake Side
63
Check Water Pump
63
Check Alternator
64
Clean Fuel System
64
Steam Clean Engine
64
Check Vibration Damper
65
General
69
Maintenance Procedures
69
Engine Lubrication
70
Servicing the Air Cleaner
74
Engine Fuel
75
Engine Fuel System
76
Engine Cooling System
79
Drive Belt
82
Generator Maintenance
82
Adjustments / Tests
83
General
83
Testing the 400 Hz. Generator Set
83
Generator Set Adjustments
94
Generator and Exciter Test
97
Diode Test
98
Testing the Transformer-Rectifier
98
Adjusting the Transformer-Rectifier
100
Equipment for Troubleshooting
101
General
101
Parts Replacement
101
Troubleshooting Procedures
101
Check Connections and Leads
102
Connection and Schematic Diagrams
102
Engine Troubleshooting
102
Illustrations
102
Normal Operation
102
GPU Control Monitoring
103
Engine Controls
110
Troubleshooting Charts
110
Generator Excitation Circuits
113
Load Contactor Operating Circuits
114
Protective Circuit
116
Generator
118
T-R Controls and Components
119
Chapter 3 Overhaul / Major Repair
125
Exciter Armature
126
Exciter Armature Replacement
127
General
127
Exciter Armature Installation
130
Disassembly
133
Dual Bearing Flexible Coupling
133
General
133
Coupling Service
136
Coupling Installation
137
Reassemble Engine and Generator
138
Run-In and Periodic Check
139
General
143
Generator Assembly
143
Generator Assembly Removal
143
Generator Assembly Installation
144
Chapter 4 Illustrated Parts List
145
Arrangement
145
Explanation of Parts List
145
General
145
Introduction
145
Purpose
145
4
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Hobart 60CU20 Specifications
General
Model
60CU20
Power Output
6000 Watts
Fuel Type
Gasoline
Fuel Tank Capacity
6.6 Gallons
Voltage
120/240V
Frequency
60 Hz
Phase
Single
Engine Type
4-Stroke
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