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Hohner ECONOMY 25/40 User Manual

Hohner ECONOMY 25/40
57 pages
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Hohner Maschinenbau GmbH
Gänsäcker 19, D-78532 Tuttlingen, Telefon +49 (0) 74 62 / 94 68-0, Telefax +49 (0) 74 62 / 94 68-20
Operating Instruction Page 1
Spare Parts List E1
ECONOMY
25/40
Pad and Folder
Wire Stitching Machine

Table of Contents

Questions and Answers:

Hohner ECONOMY 25/40 Specifications

General IconGeneral
BrandHohner
ModelECONOMY 25/40
CategoryIndustrial Equipment
LanguageEnglish

Summary

Basic Safety Precautions

Purpose of Document and Operator

Manual's objective and operator qualifications for safe machine use.

Safety Symbols and Displays

Details the meaning of danger, warning, caution, and notice symbols used.

Duty and Liability

Outlines manufacturer's and user's responsibilities and liability conditions.

Correct Use of Machine

Defines the intended purpose and prohibits misuse of the stitching machine.

User Requirements

Stresses the user's duty to provide safety equipment and check systems regularly.

Safety and Protective Systems

Mandates that safety systems must be attached and functional before operation.

Informal Safety Measures

Highlights the importance of storing the manual and maintaining safety signs.

Personnel Training

Clarifies responsibilities for training in transportation, installation, operation, and servicing.

Dangerous Machine Parts

Identifies particularly dangerous components and associated risks.

Servicing and Fault Elimination

Provides safety guidelines for maintenance, repair, and fault resolution.

Structural Modifications

States that modifications require manufacturer permission.

Cleaning and Waste Removal

Details cleaning procedures and safe disposal of waste products.

Noise Levels

Specifies the machine's noise emission level according to DIN 45635.

Machine Description

Dimensions

Provides physical measurements and diagrams of the machine.

Conformity

Refers to the EC Declaration of Conformity for machinery directives.

Marking and Type Plate

Indicates the location of the type plate and CE labelling.

Technical Data

Lists specifications like stitching thickness, wire types, speed, weight, and motor details.

Accessories

Lists standard accessories, spare parts, and tools supplied with the machine.

Installation and Commissioning

Safety Components

Identifies essential safety components like buttons, switches, and guards.

Mounting of the Finger Guard

Explains how to attach and adapt the finger guard for different stitching types.

Motor Drive Operation

Describes the machine's operation via the main switch and pedal switch.

Electrical Connection

Details electrical hookup, voltage, frequency, and protective conductor requirements.

Motor Protective Relay

Details the function and reset procedure for the motor overload protection.

Turning the Machine by Hand

Guides on manual operation for testing and setting using a hexagon key.

Machine Operation

Stitching Wire

Details the types of stitching wire (round/flat) and their specifications.

Inserting the Stitching Wire

Provides a step-by-step guide for threading the wire into the machine.

Wire Coil and Straightening

Explains how to manage the wire coil and adjust for straightness.

Adjusting Stitching Thickness and Wire Length

Explains how to set material thickness and staple length for optimal stitching.

Exchanging Upper and Lower Knife

Details procedures for replacing worn or blunt cutting knives.

Exchanging Driver and Bender

Details how to swap kits for different stitching types (e.g., loop stitching).

Aligning the Former

Guides on former alignment for correct stitch formation using a mirror.

Stitching Thick Material

Advises on using a star handle for better staple bending with thick materials.

Pad Stitching 25/40 mm

Describes stitching methods (clenching, stabbing) and limitations for pads.

Table Adjustment for Pads and Folders

Covers stitching table setup for different modes.

Loop Stitching Configuration

Covers the integration of specific kits for loop stitching operations.

Loop Stitching Adjustments

Explains fine-tuning settings for loop stitching, including wire length and table stops.

Lubrication Specification

Provides specifications for oil types and lubrication frequency.

Trouble Shooting

Causes and Elimination of Faults

Offers systematic steps to identify and fix common machine malfunctions and stitching defects.

Flow Diagrams

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