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Holland 17 Series User Manual

Holland 17 Series
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XL-FW20096RM-en-US Rev C
Rebuild/Repair Manual
17 Series Fifth Wheel
FW17/XA-171 Series
FW17/XA-171 Air Release Series - 80 option
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Holland 17 Series Specifications

General IconGeneral
BrandHolland
Model17 Series
CategoryAutomobile Accessories
LanguageEnglish

Summary

Safety Notes, Cautions, and Warnings

General Safety Instructions

Warning: Improper Servicing and Operation

Failure to follow instructions may lead to component failure, death, or serious injury.

Technician Training and Safety Procedures

All repair and maintenance should be performed by trained technicians using proper safety procedures.

Maintenance Context: Tractor Uncoupling

All maintenance MUST be performed while the tractor is uncoupled from the trailer.

Applicability of Rebuild Instructions

Instructions apply to top plates of FW17/XA-171, FW17/XA-171-A-80, and FW17/XA-171-A-80-L Series.

Warning: Improper Installation and Repair

Improper repair/installation can lead to tractor-trailer separation, death, or serious injury.

Top Plate Removal

Generation 2 Top Plate Removal Steps

Remove bracket pin retention bolts and pins, then lift top plate with a device.

Generation 1 Top Plate Removal Steps

Remove bracket pin retention bolts/nuts and pins, then lift top plate with a device.

Disassembly and Inspection

Component Handling During Disassembly

Do not remove pocket inserts unless cracked/worn. Do not reuse old parts from rebuild kits.

Top Plate Cleaning and Inspection

Steam clean top plate and inspect for cracks and flatness. Replace if elongated holes are found.

Warning: Cracks and Elongated Holes

Failure to replace cracked or elongated parts can cause separation and serious injury or death.

Front Lock Insert Installation

Generation 2 Front Lock Insert Installation

Rotate front lock insert into detent, secure with keeper and one screw. Torque to 11-13 ft-lbs (15-18 Nm).

Release Handle Installation

Air Release Handle and Air Cylinder Installation

Air Cylinder Installation: Generation 2

Install air cylinder with M10 screws and hardened steel washers. Hand-tighten initially.

Air Cylinder Installation: Generation 1

Install air cylinder with 1/2"-20 screws and hardened steel washers. Hand-tighten initially.

Air Cylinder Mounting Fastener Torque

Torque Gen 2 fasteners to 20-25 ft-lbs (27-34 Nm); Gen 1 to 40-50 ft-lbs (54-68 Nm).

Hook and Lock Installation

Cam Track Roller Installation

Generation 2 Cam Track Roller Installation

Maneuver cam, lubricate shoulder bolt, place washer/roller, secure bolt into tapped boss. Torque 40-50 ft-lbs.

Generation 1 Cam Track Roller Installation

Maneuver cam, place washer, lubricate bolt, place washer/roller, secure bolt. Torque 40-50 ft-lbs.

Springs Installation

Generation 2 Cam Extension Spring

Connect cam extension spring to last hole of cam and fifth wheel top plate, hook facing away.

Generation 1 Cam Extension Spring

Feed cam extension spring through slot, connect to second cam hole and top plate, hooks facing away.

Lock Extension Spring Installation

Hook lock extension spring to lock and fifth wheel top plate, hook facing away.

Upshock Cushions, Pocket Inserts, and Brackets Inspection

Free Vertical Movement Test

Pry top plate ear; if more than 1/4" (6.4 mm) movement, remove top plate for inspection.

Top Plate Installation

Fifth Wheel Adjustment

Warning: Improper Adjustment

Improper fifth wheel adjustment can result in loss of vehicle control, death, or serious injury.

Checking and Adjusting Fifth Wheel Free Play

Check free play with tester (max 0.080" / 2.03 mm) and adjust as needed.