Holzstar DB 1202 Vario User Manual (English)

Questions and Answers:

P
Philip MorenoAug 12, 2025
Why is my Holzstar DB 1202 Vario producing strong vibrations?
- M
  michelle90Aug 13, 2025
  If your Holzstar Lathe experiences strong vibrations, it could be due to several factors. First, the workpiece might be warped, non-circular, have large flaws/cracks, or was not properly prepared for turning. Prepare the workpiece by planing or sawing it. Second, the spindle bearing or belt might be worn out, in which case, replace them. Third, check if the engine mounting or handle is loose and tighten them. Finally, ensure the lathe is placed on a level surface and properly aligned.
B
bakerjessicaAug 16, 2025
What to do if my Holzstar Lathe engine overheats and has no power?
- A
  agilbertAug 16, 2025
  If the engine of your Holzstar Lathe overheats and lacks power, it could be due to motor overload. Try reducing the feed. Also, it could be due to too low mains voltage or incorrect motor connection. In the last two cases, switch off the lathe and have it checked by a specialist.
M
Maxwell TylerAug 20, 2025
Why does the workpiece flutter on my Holzstar DB 1202 Vario?
- J
  Joseph DavisAug 20, 2025
  If your Holzstar Lathe's workpiece flutters, it might be due to a few reasons. The workpiece may loosen during operation, so observe the working instructions. Alternatively, the centering might not be accurate, so center the workpiece correctly. Lastly, the speed might be too high, so select a lower speed.
Z
Zachary AriasAug 25, 2025
How to fix a rough workpiece surface on my Holzstar DB 1202 Vario Lathe?
- T
  Tyler AustinAug 25, 2025
  If the workpiece surface is too rough when using your Holzstar Lathe, it could be because the turning tools are out of focus or the turning iron springs. Sharpen the turning tools and tighten the turning iron for a shorter period.
J
John SinghAug 27, 2025
Why is my Holzstar Lathe producing poor work accuracy?
- N
  Natalie ReyesAug 27, 2025
  If you are experiencing poor work accuracy with your Holzstar Lathe, it could be due to an uneven, heavy, or distorted workpiece. Balance the workpiece and clamp it tension-free. Another cause might be an inaccurate horizontal position of the tool rest, so align the tool rest.
R
Rick MillerAug 31, 2025
Why does the workpiece become conical on my Holzstar DB 1202 Vario Lathe?
- A
  April CortezAug 31, 2025
  If your Holzstar Lathe's workpiece becomes conical, it is likely that the tips are not aligned, resulting in a tailstock offset. To resolve this, align the tailstock to the middle.
A
andrewwoodsSep 4, 2025
What to do if the engine is not running on my Holzstar DB 1202 Vario?
- R
  romerojosephSep 4, 2025
  If the engine of your Holzstar Lathe is not running, the motor could be incorrectly connected or the fuse might be defective. In both cases, have it checked by a specialist.
A
Anthony HorneSep 7, 2025
How to fix a Holzstar Lathe when the digital display does not work?
- O
  ovincentSep 8, 2025
  If the digital display on your Holzstar Lathe is not working, the digital display sensor may not be in the correct position. Open the belt cover and position the sensor so that it detects the screws.

Holzstar DB 1202 Vario Specifications

General

Speed range	500 - 2000 rpm
Motor power	750 W
Voltage	230 V
Tailstock taper	MT2
Spindle bore	20 mm
Spindle thread	M33 x 3.5
Spindle taper	MT2
Swing over bed	356 mm

Summary

Introduction

Copyright

Customer service

Contact information for technical support and specialist retailers.

Limitation of liability

Details on manufacturer's liability for damages.

Safety

Legend of symbols

Explanation of safety symbols and signal terms used in the manual.

Responsibility of the operator

Defines operator obligations for safe machine operation and risk assessment.

Qualification of the staff

Specifies required qualifications for personnel operating the machine.

Personal protective equipment

Details essential personal protective equipment for safe operation.

Safety labels on the device

Lists and explains safety signs found on the wood lathe.

Safety equipment

Describes key safety features like the motor protection switch.

Intended Use

Technical Data

Type plate

Information provided on the machine's identification plate.

Transport, packaging, storage

Delivery

Instructions for checking and handling the machine upon delivery.

Packaging

Information on disposal and recycling of packaging materials.

Storage

Guidelines for storing the Wood Lathe in a clean, dry environment.

Description of the Device

Machine

Overview of the main components of the Wood Lathe with diagrams.

Control panel

Details the functions and elements of the machine's control panel.

Scope of delivery

Lists all items included in the product package.

Setting up and connection

Requirements for the installation site

Criteria for selecting a suitable and safe location for the machine.

Setting up the Wood Lathe

Steps for assembling and positioning the machine on its frame.

Electrical connection

Procedure and safety precautions for connecting the machine to power.

Operation

Start the machine

Steps for safely powering on and initiating machine operation.

Turn off the machine

Procedure for safely shutting down the Wood Lathe.

Speed change with potentiometer

How to adjust the machine's speed using the electronic control.

Speed change due to belt change

Procedure for altering the machine's speed by changing belt positions.

Adjusting the headstock

Instructions for repositioning the headstock on the machine bed.

Adjusting the tailstock

Steps for correctly positioning and securing the tailstock.

Adjusting the tool rest

Guide on setting the tool rest for optimal support and safety.

Mounting the faceplate

Procedure for safely mounting the faceplate onto the main spindle.

Replacing the tool tappet

Steps for inserting and securing the tool tappet for specific operations.

Replacing the moving tailstock tip

Procedure for removing and replacing the tailstock tip for various tasks.

Material selection

Guidelines for choosing appropriate wood for turning.

Material preparation

Methods for preparing wood workpieces before turning.

Center workpiece

Process for accurately centering workpieces for balanced turning.

Position of the tool rest

Specific instructions on positioning the tool rest relative to the workpiece.

During the turning

Tips and procedures for safe and effective operation while turning.

Care, maintenance and repair

Care after work

Steps for cleaning and maintaining the machine after use.

Maintenance and repair

General guidelines for machine upkeep, functional tests, lubrication, and belt changes.

Disposal, recycling of old equipment

Decommissioning

Steps for safely decommissioning the machine before disposal.

Disposal of electrical equipment

Proper methods for disposing of electrical components.

Disposal of lubricants

Information on disposing of lubricants used with the machine.

Disposal via municipal collection points

Guidance on using designated collection points for waste disposal.

Troubleshooting

Workpiece surface too rough

Solutions for achieving a smoother workpiece surface finish.

Workpiece becomes conical

Troubleshooting steps for addressing conical workpiece shapes.

Strong vibrations

Causes and solutions for excessive vibrations during operation.

Engine is not running

Diagnosing and resolving issues with the motor not starting.

Engine overheats and has no power

Addressing problems related to engine overheating and power loss.

Poor work accuracy

Tips for improving the precision and accuracy of work.

Digital display does not work

Resolving issues where the digital display is non-functional.

Spare parts

Ordering Spare parts

Procedure and required information for ordering replacement parts.

Spare parts drawings DB 1202 Vario

Diagrams illustrating the location and identification of spare parts for ordering.

Electrical wiring diagram

EC-Declaration of Conformity

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