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Honda 2004 CBR600RR User Manual

Honda 2004 CBR600RR
164 pages
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Table of Contents

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Honda 2004 CBR600RR Specifications

General IconGeneral
Engine Type599cc liquid-cooled inline four-cylinder
Bore x Stroke67.0mm x 42.5mm
Compression Ratio12.0:1
IgnitionComputer-controlled digital transistorized with 3-D mapping
Transmission6-speed
Final DriveO-ring-sealed chain
Front Suspension41mm inverted HMAS cartridge fork with spring preload, rebound and compression damping adjustability; 4.7 inches travel
Rear SuspensionUnit Pro-Link HMAS single shock with spring preload, rebound and compression damping adjustability; 5.1 inches travel
Front Tire120/70ZR-17
Rear Tire180/55ZR-17
Wheelbase54.7 inches
Seat Height32.3 inches
Fuel Capacity4.8 gallons
Dry Weight370 pounds
Fuel SystemPGM-DSFI with Denso dual-stage fuel injectors
Front BrakesDual 310 mm discs with four-piston calipers
Rear BrakesSingle 220mm disc

Summary

IMPORTANT INFORMATION

OPERATOR AND PASSENGER

Motorcycle designed for operator and one passenger. Adhere to weight limits.

ON-ROAD USE

Motorcycle is designed for use only on the road.

READ THIS OWNER'S MANUAL CAREFULLY

Pay special attention to safety messages throughout the manual.

A FEW WORDS ABOUT SAFETY

Safety Messages and Signal Words

Explains safety messages and signal words like DANGER, WARNING, and CAUTION.

Meaning of Signal Words

Details the meaning of DANGER, WARNING, and CAUTION signal words.

MOTORCYCLE SAFETY

Make Yourself Easy to See

Tips for improving visibility to other road users for enhanced safety.

Ride Within Your Limits

Advises on operating the motorcycle within personal abilities and road conditions.

Don't Drink and Ride

Highlights the severe risks associated with consuming alcohol before riding.

Keep Your Bike in Safe Condition

Emphasizes the importance of regular maintenance and using approved accessories.

PROTECTIVE APPAREL

Protective Gear Recommendations

Suggestions for appropriate protective gear for riding.

Helmet and Eye Protection

Importance of helmets and eye protection for rider safety.

Additional Riding Gear

Recommendations for other riding gear like gloves and suits.

LOAD LIMITS AND GUIDELINES

Load Limits

Specifies the maximum weight capacity for the motorcycle.

Loading Guidelines

Provides advice on how to safely load the motorcycle.

Cargo Handling Precautions

Guidelines for carrying passengers or cargo safely.

ACCESSORIES AND MODIFICATIONS

Recommended Accessories

Advice on using genuine Honda accessories and following guidelines.

Modifications Warning

Warning about potential dangers of improper modifications.

Motorcycle Modifications

Advises against removing or modifying original equipment.

PARTS LOCATION

Handlebar Controls and Dashboard

Identifies various controls and indicators on the handlebars and dashboard.

Motorcycle Layout

Illustrates the location of major components like the battery and tool box.

Suspension and Chassis Components

Locates suspension adjustment points and other chassis parts.

INSTRUMENTS AND INDICATORS

Instrument Panel Overview

Describes the functions of various indicators and gauges.

Fuel and Temperature Displays

Details the fuel gauge and coolant temperature meter functions.

Multi-function Display

Explains the features and operation of the multi-function display.

Speedometer/Odometer/Tripmeter

Describes the speedometer, odometer, and tripmeter functions.

Digital Clock Adjustment

Instructions for setting the digital clock time.

MAJOR COMPONENTS

Front Suspension Adjustment

How to adjust front suspension spring preload and damping.

Rear Suspension Adjustment

Instructions for adjusting rear suspension rebound and compression damping.

Spring Preload Adjustment

Details on adjusting rear shock absorber spring preload.

BRAKES

Brake System Overview

Describes the hydraulic disc brake system.

Front Brake Fluid Level

How to check the front brake fluid level.

Front Brake Lever Adjustment

Adjusting the front brake lever free play.

Rear Brake Fluid Level

How to check the rear brake fluid level.

CLUTCH

Clutch Lever Free Play Adjustment

Steps for adjusting clutch lever free play.

Clutch Cable Lubrication

Importance of lubricating the clutch cable.

COOLANT

Coolant Recommendation

Details on recommended coolant mixture and properties.

Coolant Level Inspection

Procedure for checking the coolant level in the reserve tank.

FUEL

Fuel Tank Capacity

Information on the fuel tank capacity and reserve supply.

Fueling Precautions

Safety warnings related to fueling the motorcycle.

FUEL TYPE RECOMMENDATIONS

Petrol Recommendations by Region

Specific petrol recommendations for different regions (E, G, BR, MX).

PETROL CONTAINING ALCOHOL

Alcohol Content in Fuel

Advises on using fuels with or without alcohol content and potential issues.

ENGINE OIL

Engine Oil Level Check

Procedure for checking the engine oil level.

Engine Oil and Filter Replacement

Guidance on changing engine oil and filter, and disposal.

TUBELESS TYRES

Tyre Air Pressure

Importance of correct tyre pressure for handling and safety.

Tyre Inspection

How to inspect tyres for wear, damage, and foreign objects.

Tread Wear Limits

Minimum tread depth requirements for tyres.

TYRE REPAIR AND REPLACEMENT

Tyre Repair Advice

Guidance on temporary and permanent tyre repairs.

Tyre Replacement

Information on recommended tyre sizes and proper installation.

ESSENTIAL INDIVIDUAL COMPONENTS

Ignition Switch Operation

Describes the key positions and their functions.

Keys and Key Number Plate

Information about the motorcycle's keys and key number plate.

Immobilizer System (HISS)

Explains the function and operation of the HISS security system.

RIGHT HANDLEBAR CONTROLS

Engine Stop and Starter Buttons

Location and function of the engine stop and starter buttons.

LEFT HANDLEBAR CONTROLS

Headlight Dimmer and Turn Signal Switches

Operation of headlight dimmer and turn signal switches.

Passing Light Control

Function of the passing light control switch.

FEATURES

Steering Lock

How to engage and disengage the steering lock.

Seat Removal and Installation

Instructions for removing and installing the front and rear seats.

Helmet Holder

Location and use of the helmet holder.

Document Bag

Location and purpose of the document bag.

Storage Compartment for U-Shaped Anti-Theft Lock

Describes the storage compartment for an anti-theft lock.

LOWER COWL

Lower Cowl Removal and Installation

Steps for removing and installing the lower cowl.

FRONT COWL

Front Cowl Removal and Installation

Procedures for removing and installing the front cowl.

HEADLIGHT AIM VERTICAL ADJUSTMENT

Headlight Aim Adjustment

How to adjust the vertical aim of the headlights.

OPERATION

Pre-Ride Inspection

Essential checks before riding the motorcycle.

Starting the Engine

Detailed procedure for starting the motorcycle engine.

Running-in

Guidance on the initial running-in period for the motorcycle.

Riding

Basic instructions and tips for riding the motorcycle.

Braking

Techniques and safety tips for braking.

Parking

Proper procedures for parking the motorcycle.

Anti-Theft Tips

Recommendations for preventing motorcycle theft.

MAINTENANCE

The Importance of Maintenance

Explains why regular maintenance is crucial for the motorcycle.

Maintenance Safety

Safety precautions to follow during maintenance tasks.

Safety Precautions

General safety measures to be taken before and during maintenance.

Maintenance Schedule

Outline of recommended maintenance intervals and tasks.

TOOL KIT

Tool Kit Contents

Lists the items included in the motorcycle's tool kit.

SERIAL NUMBERS

Frame and Engine Numbers

Location of the frame and engine serial numbers for reference.

COLOUR LABEL

Colour Code Location

Identifies the location of the colour label for parts ordering.

ENGINE OIL

Engine Oil Viscosity Recommendations

Explains engine oil viscosity grades based on atmospheric temperature.

SPARK PLUGS

Recommended Spark Plugs

Lists recommended spark plug types for the motorcycle.

Spark Plug Service

Instructions on checking and replacing spark plugs.

DRIVE CHAIN

Drive Chain Inspection

Steps for inspecting the drive chain for wear and damage.

Sprocket Inspection

How to check sprockets for wear and damage.

Drive Chain Adjustment

Procedure for adjusting the drive chain slack.

Drive Chain Lubrication and Cleaning

Guidance on lubricating and cleaning the drive chain.

FRONT AND REAR SUSPENSION INSPECTION

Suspension Inspection Procedures

How to inspect front and rear suspension components.

SIDE STAND

Side Stand Functional Check

Checks for proper operation of the side stand and its spring.

WHEEL REMOVAL

Front Wheel Removal

Steps for removing the front wheel.

Front Wheel Installation

Procedures for installing the front wheel.

Brake Disc Clearance Check

How to measure brake disc clearance.

BRAKE PAD WEAR

Front Brake Pad Wear

How to inspect front brake pads for wear.

Rear Brake Pad Wear

How to inspect rear brake pads for wear.

BATTERY

Battery Maintenance

Information on battery type and basic maintenance.

Battery Removal

Steps for safely removing the motorcycle battery.

FUSE REPLACEMENT

Fuse Box Location and Types

Identifies the fuse box and lists fuse types and ratings.

Main and FI Fuse Replacement

Procedures for replacing main and FI fuses.

STOPLIGHT SWITCH ADJUSTMENT

Stoplight Switch Adjustment

How to adjust the stoplight switch for proper operation.

BULB REPLACEMENT

Headlight Bulb Replacement

Steps for replacing the headlight bulb.

Position Light Bulb Replacement

Instructions for replacing the position light bulb.

Stop/Taillight Check

Guidance on checking the stop and taillight functionality.

Turn Signal Bulb Replacement

Procedures for replacing front and rear turn signal bulbs.

License Light Bulb Replacement

Steps for replacing the license light bulb.

CLEANING

General Cleaning Advice

Recommendations for cleaning the motorcycle's surfaces.

Washing the Motorcycle

Detailed steps for washing the motorcycle.

Finishing Touches

Advice on polishing, waxing, and touch-up paint.

Removing Road Salt

How to remove road salt and its effects.

Painted Aluminum Wheel Maintenance

Tips for maintaining painted aluminum wheels.

STORAGE GUIDE

Storage Procedures

Steps for preparing the motorcycle for extended storage.

Storage Preparation Details

Specific actions for preventing rust and protecting parts during storage.

REMOVAL FROM STORAGE

Storage Removal Steps

Procedures for taking the motorcycle out of storage.

SPECIFICATIONS

Dimensions and Weight

Technical specifications for dimensions and dry weight.

Capacities

Lists various fluid capacities and passenger capacity.

ENGINE

Engine Specifications

Details engine bore, stroke, displacement, and spark plug type.

Idle Speed and Valve Clearance

Specifications for idle speed and cold valve clearance.

CHASSIS AND SUSPENSION

Caster and Trail

Specifications for caster angle and trail measurement.

Tyre Size Specifications

Recommended tyre sizes for front and rear.

POWER TRANSMISSION

Gear Ratios

Lists primary and gear ratios for each speed.

ELECTRICAL

Battery and Generator Specifications

Electrical system specifications for battery and generator.

Lights Specifications

Wattage and type for various lights.

Fuse Ratings

Specifies ratings for main, FI, and other fuses.

CATALYTIC CONVERTERS

Catalytic Converter Function

Explains the role of catalytic converters and their care.

NOISE CONTROL SYSTEM (AUSTRALIA ONLY)

Noise Control System Regulations

Information on regulations regarding the noise control system.

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