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Honda ST1300 2004 - User Manual

Honda ST1300 2004
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Set-up and pre-delivery service
must be performed by an authorized
Honda motorcycle dealer.
2004 ST1300/A
SET-UP
INSTRUCTIONS
©2004 American Honda Motor Co., Inc. - All Rights Reserved
MPD 10515 (0403)
Issued: March 2004
Reorder: S0107
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Summary

IMPORTANCE OF PROPER SET-UP AND PRE-DELIVERY SERVICE

FOR YOUR CUSTOMERS SAFETY

Explains the importance of correct service for customer safety.

FOR YOUR SAFETY

Explains the importance of correct service for technician safety.

IMPORTANT SAFETY PRECAUTIONS

Lists crucial safety practices for performing service.

How To Use This Manual

Modifications and Accessories

Disclaimer regarding product modifications and associated risks.

Remove the carton cover

Check for damage

Describes inspecting the motorcycle for any shipping damage.

Remove crate components

Describes removing side braces, wheel, and loose parts cartons from the crate.

Loose Parts Information

Loose Parts Identification

Lists and identifies all loose parts included with the motorcycle.

Missing Parts or Shipping Damage

Provides instructions for reporting missing or damaged parts.

Remove the motorcycle from the crate base

Install the front fender

Install the front wheel

Install the mirrors

Install the windshield

Install the handlebar cover and saddlebag lever lock

Describes installing the handlebar cover and saddlebag lever lock.

Remove the rear seat

Store the tool kit and Owners Manual

Install the rear seat

Describes installing the rear seat.

Install the engine guards

Describes installing the engine guards.

Install the fuel tank knee grip pads

Verify the proper routing of the cables, hoses, and wire harnesses

Service and install the battery

Check the coolant level

Verify the throttle free play

Confirms and adjusts throttle grip free play according to specifications.

Check the oil level

Check the final drive oil level

Check the front and rear brake reservoir fluid levels

Checks and adjusts front/rear brake fluid levels.

Check the idle speed

Check the tire pressure

Specifies and checks front and rear tire pressure.

Adjust the front seat height

Complete the Set-Up;Pre-Delivery Checklist

Instructs to complete the final checklist for set-up and pre-delivery.

Summary

IMPORTANCE OF PROPER SET-UP AND PRE-DELIVERY SERVICE

FOR YOUR CUSTOMERS SAFETY

Explains the importance of correct service for customer safety.

FOR YOUR SAFETY

Explains the importance of correct service for technician safety.

IMPORTANT SAFETY PRECAUTIONS

Lists crucial safety practices for performing service.

How To Use This Manual

Modifications and Accessories

Disclaimer regarding product modifications and associated risks.

Remove the carton cover

Check for damage

Describes inspecting the motorcycle for any shipping damage.

Remove crate components

Describes removing side braces, wheel, and loose parts cartons from the crate.

Loose Parts Information

Loose Parts Identification

Lists and identifies all loose parts included with the motorcycle.

Missing Parts or Shipping Damage

Provides instructions for reporting missing or damaged parts.

Remove the motorcycle from the crate base

Install the front fender

Install the front wheel

Install the mirrors

Install the windshield

Install the handlebar cover and saddlebag lever lock

Describes installing the handlebar cover and saddlebag lever lock.

Remove the rear seat

Store the tool kit and Owners Manual

Install the rear seat

Describes installing the rear seat.

Install the engine guards

Describes installing the engine guards.

Install the fuel tank knee grip pads

Verify the proper routing of the cables, hoses, and wire harnesses

Service and install the battery

Check the coolant level

Verify the throttle free play

Confirms and adjusts throttle grip free play according to specifications.

Check the oil level

Check the final drive oil level

Check the front and rear brake reservoir fluid levels

Checks and adjusts front/rear brake fluid levels.

Check the idle speed

Check the tire pressure

Specifies and checks front and rear tire pressure.

Adjust the front seat height

Complete the Set-Up;Pre-Delivery Checklist

Instructs to complete the final checklist for set-up and pre-delivery.

Overview

The provided document is a set-up instruction manual for the 2004 Honda ST1300/A motorcycle, detailing the necessary steps for assembly, pre-delivery service, and initial checks before the vehicle is delivered to a customer. This manual is intended for authorized Honda motorcycle dealers and technicians, emphasizing the importance of proper set-up for rider safety and machine reliability.

Function Description

The Honda ST1300/A is a touring motorcycle designed for comfortable long-distance travel. Its primary function is to provide a reliable and safe mode of transportation, equipped with features that enhance rider comfort and convenience during extended journeys. The set-up instructions ensure that all components are correctly installed and adjusted, allowing the motorcycle to perform as intended from the moment of delivery. Key functional aspects addressed in the set-up include the installation of the front wheel, mirrors, and windshield, which are crucial for the motorcycle's operational safety and rider visibility. The manual also covers the proper servicing and installation of the battery, which is essential for the electrical system's functionality, including starting the engine and powering all electronic components. Furthermore, checks on fluid levels (engine oil, final drive oil, brake fluid, and coolant) are critical for the engine's health, braking performance, and overall operational efficiency. The adjustment of the throttle free play ensures smooth and responsive acceleration, while tire pressure verification is vital for handling and safety. The adjustable front seat height allows riders to customize their seating position for optimal comfort and control, catering to a wider range of users. The inclusion of a wiring diagram for both the ST1300 and ST1300A models highlights the complexity of the electrical system and the need for careful verification of cable, hose, and wire harness routing to ensure all electrical functions operate correctly and safely.

Usage Features

The ST1300/A is designed with several features that enhance its usability for touring. The adjustable front seat height is a significant usage feature, allowing riders to tailor their seating position for improved ergonomics and comfort during long rides. This adjustment helps reduce rider fatigue and enhances control. The motorcycle's design incorporates mirrors for rear visibility, a windshield for wind protection, and saddlebags for storage, all of which are installed and verified during the set-up process. These elements contribute to a more enjoyable and practical touring experience. The handlebar cover and saddlebag lever lock, installed during set-up, provide security and convenience for accessing storage. The presence of engine guards, also installed as part of the set-up, offers protection to critical engine components in the event of a tip-over, contributing to the motorcycle's durability and rider peace of mind. The optional fuel tank knee grip pads, if installed, enhance rider grip and comfort, especially during aggressive riding or long tours, by providing better contact with the fuel tank. The motorcycle's instrumentation, including the speedometer, fuel gauge, coolant temperature gauge, tachometer, clock, and multi-function display, along with various indicator lights (immobilizer, fuel reverse, turn signal, high beam, neutral, oil pressure, PGM-FI), provides comprehensive information to the rider, ensuring awareness of the motorcycle's status during operation. The set-up process ensures that all these indicators and displays are functioning correctly.

Maintenance Features

The set-up instructions also highlight several maintenance-related features and procedures that are crucial for the long-term care and reliability of the ST1300/A. The manual emphasizes the importance of proper fluid level checks for engine oil, final drive oil, brake fluid, and coolant. These checks are fundamental maintenance tasks that prevent premature wear and ensure optimal performance. The instructions provide specific guidelines for checking and replenishing these fluids, including recommended oil types and capacities. For instance, the engine oil check involves warming up the engine and verifying the level in the inspection window, with specific instructions for adding oil if necessary. Similarly, brake fluid levels are checked in both front and rear reservoirs, with guidance on bleeding the system if the brake feel is spongy. The coolant level check ensures the engine's cooling system operates effectively, preventing overheating. The battery servicing instructions, which include connecting terminals and applying dielectric grease, are vital for maintaining the electrical system's integrity and preventing corrosion. The routing of cables, hoses, and wire harnesses is meticulously verified to prevent chafing, pinching, or interference, which could lead to electrical faults or component damage over time. The manual also advises on cleaning brake discs to maintain optimal braking performance. The comprehensive nature of these initial set-up and pre-delivery checks establishes a baseline for future maintenance, ensuring that the motorcycle starts its operational life in optimal condition. The "Set-up and pre-delivery service must be performed by an authorized Honda motorcycle dealer" statement underscores the specialized knowledge and tools required for these tasks, reinforcing the importance of professional maintenance.

Honda ST1300 2004 Specifications

General IconGeneral
Bore x Stroke78mm x 66mm
Compression Ratio10.8:1
IgnitionComputer-controlled digital with three-dimensional mapping
Transmission5-speed
Final DriveShaft
Front Tire120/70ZR-18 radial
Rear Tire170/60ZR-17 radial
Wheelbase58.7 inches
Seat Height31.1 inches
Fuel Capacity7.7 gallons
Engine Type1261cc liquid-cooled longitudinally mounted 90° V-4
Fuel SystemPGM-FI with automatic enricher circuit, 36mm throttle bodies
Front Suspension45mm HMAS cartridge fork
Rear SuspensionHMAS gas-charged single shock with 5-position spring preload adjustability; 4.8 inches travel
Front BrakesDual 310mm discs with 3-piston calipers
Rear BrakesSingle 316mm disc with 3-piston caliper

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