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Honda 2004 NPS50 Ruckus User Manual

Honda 2004 NPS50 Ruckus
296 pages
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Table of Contents

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Honda 2004 NPS50 Ruckus Specifications

General IconGeneral
Engine Type49cc liquid-cooled single-cylinder four-stroke
Compression Ratio11.9:1
Fuel SystemCarburetor
IgnitionCDI
TransmissionAutomatic V-Matic belt drive
Rear SuspensionSingle shock
Front BrakeDrum
Rear BrakeDrum
Front Tire120/90-10
Rear Tire130/90-10
Wheelbase49.8 inches
Seat Height28.9 inches
Curb Weight194 pounds
StarterElectric
Width28.9 inches
Ground Clearance5.7 inches
Fuel Capacity1.3 gallons

Summary

General Information and Specifications

Service Rules

Essential guidelines for servicing the scooter to ensure proper function and avoid damage.

General Specifications

Comprehensive technical data covering dimensions, frame, engine, and electrical systems.

Standard Torque Values

Critical torque specifications for various fasteners across engine and frame components.

Lubrication & Seal Points

Detailed locations and materials for engine and frame lubrication and sealing.

Cable & Harness Routing

Diagrams illustrating the proper routing for cables and harnesses for '03-'05 and After '05 models.

Maintenance Procedures

Maintenance Schedule

Recommended service intervals for all scooter components based on time or mileage.

Spark Plug Maintenance

Instructions for inspecting, checking gap, and replacing the spark plug.

Engine Oil Service

Procedures for checking oil level and performing oil changes.

Valve Clearance Adjustment

Detailed steps for inspecting and adjusting engine valve clearance.

Brake System Maintenance

Procedures for inspecting brake lever free play and brake lock operation.

Engine Overhaul and Service

Cylinder Head/Valves Service

Procedures for cylinder head and valve inspection, disassembly, and assembly.

Crankshaft/Piston/Cylinder Service

Detailed service procedures for crankshaft, piston, and cylinder inspection and assembly.

Engine Removal and Installation

Step-by-step guide for removing and installing the complete engine assembly.

Drivetrain Components Service

Kickstarter/Drive Pulley/Clutch Service

Maintenance and service for kickstarter, drive pulley, driven pulley, and clutch systems.

Final Reduction Service

Procedures for servicing the final reduction unit, including disassembly and assembly.

Electrical System Service

Battery and Charging System

Service information for battery testing, charging, and system inspection.

Ignition System Service

Procedures for inspecting ignition system components like spark plugs, coils, and sensors.

Electric Starter System

Troubleshooting and service for the electric starter, relay, and ECM.

Chassis Components Service

Front Wheel/Brake/Suspension/Steering

Service procedures for front wheel, brake, suspension, and steering system components.

Rear Wheel/Brake/Suspension

Maintenance and service for rear wheel, brake, and suspension components.

Handlebar and Switches Service

Procedures for removing, installing, and inspecting handlebar switches.

Wiring Diagrams

'03-'05 Model Wiring Diagram

Electrical wiring schematic for the '03-'05 model scooter.

After '05 Model Wiring Diagram

Electrical wiring schematic for the After '05 model scooter.

Troubleshooting Guide

Engine Does Not Start or Is Hard to Start

Diagnostic steps for engine starting issues, covering fuel, spark, compression, and ignition.

Poor Performance at Low and Idle Speed

Troubleshooting steps for issues related to low speed or idle performance problems.

Poor Performance at High Speed

Diagnostic guide for addressing poor performance at higher engine speeds.

Poor Handling

Troubleshooting common issues related to the scooter's handling characteristics.

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