Honda ATC 110 - Shop Manual

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Safety Notice3
General Service Precautions5
Special Tools6
Inspection and Adjustments7
Engine Inspection7
Servicing the Air Cleaner Element7
Brake Adjustment8
Drive Chain Adjustment9
Engine Removal10
Engine Installation12
Principal Changes to the CT9014
Chassis15
Front Wheel Disassembly15
Front Wheel Inspection and Repair15
Front Wheel Reassembly16
Rear Wheel Removal18
Rear Wheel Inspection and Repair18
Rear Wheel Installation18
Drive Mechanism Disassembly19
Drive Mechanism Inspection and Repair21
Drive Mechanism Reassembly21
Steering System Disassembly25
Steering System Inspection and Repair27
Steering System Reassembly27
Brake Disassembly30
Brake Inspection and Repair31
Brake Reassembly31
Frame Body Disassembly33
Frame Body Inspection and Repair35
Frame Body Reassembly35
Major Differences between ATC90 and US9037
Engine Mounting Bracket37
Step37
Exhaust Muffler38
Drive Mechanism39
Steering System40
Steering System Inspection and Reassembly42
New Mechanisms and Major Modified Points of ATC90K3 from ATC90K244
Chain Guide44
Chain Case Inspection Window44
Chain Tensioner, Tires44
Ignition Coil and Condenser Removal, Inspection and Reinstallation45
Carburetor Fuel Cock45
Choke Lever45
Engine46
Left Crankcase Cover and Rotor46
Left Crankcase Cover and Rotor Reassembly50
Piston and Cylinder Disassembly51
Piston and Cylinder Inspection and Repair55
Cylinder and Piston Checks59
Cylinder and Piston Reassembly60
Cam Chain Tensioner and Cam Chain Construction64
Cam Chain Tensioner Disassembly64
Cam Chain Tensioner Inspection65
Cam Chain Tensioner Reassembly65
Cam Chain Disassembly65
Cam Chain Assembly65
Clutch and Oil Pump Disassembly66
Oil Pump68
Gear Shift68
Clutch and Oil Pump Inspection68
Clutch and Oil Pump Reassembly70
Carburetor Assembly & Disassembly72
Carburetor Inspection73
Carburetor Reassembly74
Float Level Adjustment74
Carburetor Adjustment75
Tappets76
Contact Breaker Point Gap and Ignition Timing76
Ignition Timing Inspection77
Spark Plug Adjustment78
Clutch Adjustment79
Cam Chain79
Checking the Engine Oil Level79
Changing the Engine Oil80
Chassis Exploded View81
Front Wheel - to Disassemble81
Front Wheel: Inspection and Repair83
Cold-Patch Repair83
Rubber Plug Repair84
Front Wheel: Reassembly84
Rear Wheels and Drive Mechanism Exploded View88
Rear Wheels and Drive Mechanism Removal and Disassembly88
Rear Wheels and Drive Mechanism Inspection and Repair92
Rear Wheels and Drive Mechanism Reassembly92
Installing New Parts to Old Model Motorcycle96
Rear Wheels Bosses Installation96
Chain Guide Installation96
Technical Data and Wiring Diagram97
Optional Parts98
Wiring Diagram US9098
Wiring Diagram ATC90K399
Addendum Sheed ATC90 '77 - Wheel Exploded View100
Wheel Disassembly101
Wheel Inspection and Repair101
Wheel Assembly (ATC90 '77)103
Specifications (ATC90 '77)104
ATC110 '79 Addendum106
ATC110 '79 Specifications107
ATC110 '79 Wiring Diagram108
ATC110 '79 Cable and Harness Routing109
ATC110 '79 Torque Tables110
ATC110 '79 - Tools111
ATC110 '79 - Service Data112
ATC110 '79 - Maintenance Schedule113
ATC110 '79 - Carburetor Inspection and Adjustment114
ATC110 '79 - Carburetor High Altitude Adjustment115
ATC110 '79 - Throttle Cable Adjustment116
Fuel Filter Cleaning116
ATC110 '79 - Brake Lever/Parking Brake117
ATC110 '79 - Clutch Exploded View117
ATC110 '81 - Addendum Sheet118
ATC110 '81 - Specifications119
ATC110 '81 - Maintenance Schedule120
ATC110 '81 - Wiring Diagram121
ATC110 '81 - Torque Values121
ATC110 '81 - Cable and Harness Routing122
ATC110 '81 - Ignition System Diagrams123
ATC110 '81 - Ignition Coil Inspection and Adjustment124
ATC110 '81 - AC Generator124
ATC110 '81 - Lighting Coil, Exciter Coil124
ATC110 '81 - Pulser Generator124
ATC110 '81 - Ignition Timing125
ATC110 '81 - CDI Unit Removal and Inspection125
ATC110 '81 - Drive Chain (Removal of Endless Drive Chain)126
ATC110 '81 - Drive Chain Cleaning and Lubrication128

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