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Honda CBR1100XX EFI User Manual

Honda CBR1100XX EFI
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Motorcycle
Electronic Cruise Control
Installation Manual ©
For Honda CBR1100XX EFI
(Fuel injected models ONLY)
20 June 2005
MotorCycle Cruise Controls
MotorCycle Setup Pty. Ltd.
A.B.N. 94 798 167 654
6 Kingston Street
Mount Waverley, Victoria, 3149
AUSTRALIA
M
C
ycle
ruise
C
otor
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Honda CBR1100XX EFI Specifications

General IconGeneral
Bore x Stroke79.0mm x 58.0mm
Compression Ratio11.0:1
IgnitionComputer-controlled digital transistorized with electronic advance
Transmission6-speed
Final DriveO-ring-sealed chain
Wheelbase1, 490 mm (58.7 in)
Dry Weight223 kg (492 lbs)
Fuel SystemPGM-FI
Front Suspension43 mm
Rear SuspensionPro-Link
Front BrakesDual 310mm discs with three-piston calipers
Rear BrakesSingle 256 mm disc with 2-piston caliper
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Seat Height810 mm
Power10, 000 rpm
Torque124 Nm

Summary

Preparing the Bike for Cruise Control Installation

Removing Motorcycle Seat

Steps to remove the seat and disconnect the negative battery cable.

Removing Fairing Panels

Procedure for removing instrument and fuel tank surround panels.

Disconnecting Fuel Tank Components

Steps to disconnect fuel air vent tube and fuel pump wires from the tank.

Releasing Fuel Pressure

Method for safely releasing fuel pressure before hose disconnection.

Removing Air Filter Housing and Throttle Cable

Steps to remove the air filter housing and disconnect the throttle cable.

Installation of Cruise Control Components

Installing the Vacuum Actuator

Guidance on mounting the vacuum actuator unit on the motorcycle.

Installing the Cable Interface Unit (CIU)

Instructions for assembling and installing the Cable Interface Unit (CIU).

Carburettor Cable Attachment and Adjustment

Connecting and adjusting the carburettor cable for proper throttle control.

Adjusting Throttle Grip Free Play

Setting the correct free play for the throttle grip assembly.

Installing the Control Switch

Mounting the cruise control switch on the handlebar.

Alternative Handlebar Switch Mounting

Instructions for mounting the switch on higher handlebars.

Installing the Vacuum Hose

Connecting the vacuum hose from the actuator to the designated port.

Mounting the Computer Unit

Securing the cruise control computer unit in the rear compartment.

Installing the Wiring Loom

Routing and connecting the main wiring loom for the cruise control system.

Re-terminating Computer Plug Connections

Modifying computer plug wires for proper length and connection.

Brake Light Switch Connection

Connecting the cruise control to the motorcycle's brake light switch.

Actuator and Control Switch Connections

Finalizing connections for the actuator and control switch.

Tach and Clutch Sensor Connections

Connecting the tachometer and clutch sensors to the system.

Speed and Ground Connections

Linking the speed sensor and ground wires for system operation.

Installing Optional Rear Wheel Speed Sensor

Steps for installing an optional rear wheel speed sensor.

Finishing Up and Final Assembly

Completing the installation, reassembling parts, and final checks.

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