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Honda CD90 User Manual

Honda CD90
179 pages
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Table of Contents

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Honda CD90 Specifications

General IconGeneral
Fuel SystemCarburetor
IgnitionCDI
Transmission4-speed
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Rear SuspensionSwingarm with twin shock absorbers
Cooling SystemAir-cooled

Summary

1. FEATURES

1.1 ENGINE

Details about the engine's design, including camshaft, combustion chamber, oil filter, and transmission.

1.2 FRAME

Describes the frame's construction, suspension systems, and brake type.

2. SPECIFICATIONS AND PERFORMANCES

2.1 SPECIFICATIONS

Provides detailed technical specifications for various Honda models like S90, CL90, CD90, CT90.

2.2 PERFORMANCES

Presents performance data and curves for different motorcycle models, illustrating engine output and road resistance.

3. ENGINE

3.1 ENGINE DESCRIPTION

Explains the engine's design, including its light-weight construction and lubrication system for optimal performance.

3.2 POWER TRANSMISSION SYSTEM

Details the flow of power from the engine through the transmission system, illustrating gear operation.

3.3 ENGINE REMOVAL

Provides step-by-step instructions for safely removing the engine from the motorcycle frame.

3.4 ENGINE INSTALLATION

Outlines the procedure for correctly installing the engine back into the motorcycle frame.

3.5 CYLINDER HEAD

Covers the construction, disassembly, inspection, and reassembly of the cylinder head component.

3.8 CLUTCH

Describes the clutch mechanism's construction, disassembly, inspection, and reassembly.

3.11 CRANKSHAFT

Explains the crankshaft's construction, disassembly, inspection, and reassembly procedures.

3.12 TRANSMISSION

Details the transmission's construction, operation for various models, and reassembly steps.

3.16 CARBURETOR

Details the carburetor's construction, functions, and adjustment procedures for optimal engine performance.

4. FRAME

4.3 FRONT FORK

Explains the construction, disassembly, inspection, and reassembly of the front fork suspension system.

4.7 BRAKE SYSTEM

Explains the construction, disassembly, and inspection of the motorcycle's brake system.

4.12 FRONT WHEEL

Covers the front wheel's construction, disassembly, inspection, and reassembly.

4.13 REAR WHEEL

Explains the rear wheel's construction, disassembly, inspection, and reassembly.

5. PERIODIC ADJUSTMENT

5.1 MAINTENANCE INSPECTION

Covers essential maintenance tasks including engine, tappet, breaker point, spark plug, fuel system, and air cleaner checks.

5.2 PERIODIC INSPECTION AND SERVICING

Outlines a schedule for periodic inspections and servicing based on mileage or time intervals.

6. TROUBLE SHOOTING

6.1 MAIN ENGINE TROUBLE

Provides a guide to diagnosing and correcting common problems related to engine starting and running.

6.2 CARBURETOR TROUBLE

Addresses issues related to carburetor performance, including fuel overflow, poor idling, and throttle response.

7. WIRING DIAGRAM

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