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Honda CB400 User Manual

Honda CB400
115 pages
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This manual should be considered a permanent part of the motorcycle
and should remain with the motorcycle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner’s manual may not match your actual
vehicle.
© 2010 Honda Motor Co., Ltd.
32MFM630.indb 2 2010/12/14 15:43:47

Table of Contents

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Honda CB400 Specifications

General IconGeneral
Displacement399cc
Compression Ratio11.3:1
Transmission6-speed
Fuel SystemPGM-FI electronic fuel injection
Front SuspensionTelescopic fork
Seat Height755 mm
Length2, 080 mm
Width725 mm
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-cylinder
Bore x Stroke55.0mm x 42.0mm
Rear SuspensionSwingarm with dual shocks
Rear BrakeHydraulic disc
Fuel Tank Capacity18.0 L

Summary

Welcome

A Few Words About Safety

Motorcycle Safety

Safety Guidelines

Key recommendations to enhance rider safety and awareness, including vehicle checks and riding practices.

Safety Precautions

Specific safety advice related to protective apparel, passenger safety, and defensive riding.

Riding Precautions

Guidelines for safe riding, including running-in, braking techniques, and handling different conditions.

Accessories & Modifications

Advice on adding accessories and modifying the motorcycle safely and legally to avoid hazards.

Loading

Recommendations for carrying luggage and cargo safely to maintain motorcycle stability and handling.

Operation Guide

Parts Location

Diagrams and descriptions identifying key motorcycle components and their locations for easy reference.

Instruments

Explanation of the motorcycle's dashboard instruments like speedometer, tachometer, and indicators.

Odometer [ODO] & Tripmeter [TRIP 1/2]

Details on how to read and use the motorcycle's odometer and tripmeter functions for tracking distance.

Indicators

Description and meaning of various warning lights and indicator lamps on the motorcycle's dashboard.

Switches

Identification and function of the motorcycle's various control switches on the handlebars and body.

Ignition Switch

Operation of the ignition switch for starting, locking, and powering the electrical system.

Steering Lock

Instructions on how to lock the motorcycle's steering to prevent theft when parked.

Starting the Engine

Step-by-step procedure for starting the motorcycle's engine, covering cold and warm conditions.

Shifting Gears

Explanation of the motorcycle's six-speed transmission and the gear shifting pattern.

Refuelling

Instructions and guidelines for safely refuelling the motorcycle with the correct fuel type and octane rating.

Helmet Holder

Location and usage instructions for the motorcycle's helmet holder, emphasizing use only when parked.

Storage Compartment

Information on the location, capacity, and usage of the motorcycle's under-seat storage compartments.

Centre Compartment

Details on the centre compartment's location, capacity, and precautions regarding heat.

Luggage Tie-down Hooks

Details on the location and use of retractable hooks for securing luggage to the motorcycle.

Maintenance

Importance of Maintenance

Explains why regular maintenance is crucial for safety, performance, and longevity of the motorcycle.

Maintenance Schedule

Details the recommended maintenance tasks at specific intervals based on mileage or time.

Maintenance Fundamentals

Covers essential pre-ride checks and basic maintenance procedures for safe and effective upkeep.

Tool kit

Lists the tools provided with the motorcycle for roadside repairs, minor adjustments, and parts replacement.

Removing & Installing Body Components

Instructions for removing and reinstalling major body panels and parts like the seat and side covers.

Engine Oil

Procedures for checking, adding, and changing engine oil and filter, including oil selection.

Coolant

Guidelines for checking and adding coolant to maintain engine temperature and prevent freezing.

Brakes

Procedures for checking brake fluid level, brake pad wear, and overall brake system condition.

Side Stand

Instructions for checking the proper operation and safety of the side stand, including its engine cut-off function.

Drive Chain

Guidance on inspecting, adjusting, cleaning, lubricating, and maintaining the motorcycle's drive chain.

Clutch

Procedures for checking and adjusting clutch lever freeplay for smooth engagement and operation.

Throttle

Instructions for checking and adjusting throttle grip freeplay for responsive control and safety.

Crankcase Breather

Procedure for cleaning the crankcase breather tube and removing any accumulated deposits.

Other Adjustments

Guidance on adjusting brake lever reach, front suspension spring preload, and rear suspension spring preload.

Troubleshooting

Engine Will Not Start

Steps to diagnose and fix issues when the engine fails to start, including HISS indicator problems.

Overheating

Troubleshooting steps for overheating issues indicated by the high coolant temperature warning light.

Warning Indicators ON or Flashing

Explanation of what to do when low oil pressure or PGM-FI malfunction indicators are active.

ABS Indicator (CB400A)

Information on the ABS indicator light behavior and potential system issues for CB400A models.

Other Warning Indications

Information on fuel gauge failure and other dashboard warning signals that may indicate system errors.

Tyre Puncture

Procedures for handling tyre punctures, including emergency repairs and wheel removal.

Battery Goes Dead

Steps to diagnose and resolve issues when the motorcycle battery is depleted or fails to hold a charge.

Burned-out Light Bulb

Instructions for identifying and replacing burnt-out headlight, turn signal, or license plate bulbs.

Blown Fuse

Guidance on checking and replacing blown fuses to restore electrical system functionality.

Information

Keys

Information on ignition keys, HISS system, and handling procedures for preventing damage to coded chips.

Instruments, Controls, & Other Features

Details on operating the motorcycle's dashboard, controls, and unique features like HISS and tripmeter.

Fuels Containing Alcohol

Guidelines on the use of ethanol and methanol blended fuels and potential impacts on the fuel system.

Catalytic Converter

Information on the function and protection of the motorcycle's catalytic converter to reduce pollution.

Caring for Your Motorcycle

Recommendations for cleaning, polishing, and protecting the motorcycle's exterior to ensure longevity.

Storing Your Motorcycle

Steps for preparing and storing the motorcycle for extended periods, including battery care.

Transporting Your Motorcycle

Guidelines for safely transporting the motorcycle using trailers or trucks, avoiding towing.

You & the Environment

Advice on environmentally responsible cleaning practices and proper disposal of motorcycle waste.

Serial Numbers

Location and importance of frame and engine serial numbers for identification, registration, and parts.

Specifications

Main Components

Detailed specifications for the motorcycle's type, dimensions, weight, capacities, and gear ratios.

Service Data

Technical data for tyres, spark plugs, engine oil, brake fluid, coolant, and recommended fluids.

Fuses

Specifications for main, FI, and other fuses used in the motorcycle's electrical system, including ratings.

Torque Specifications

Torque values for critical fasteners and components during maintenance and assembly procedures.

Index

A to E

Index entries from A through E, covering topics like ABS Indicators to Electrical Trouble.

F to L

Index entries from F through L, covering topics from Flooded Engine to Load Limits.

M to R

Index entries from M through R, covering topics from Maintenance to Riding Precautions.

S to W

Index entries from S through W, covering topics from Safety Precautions to Wheels.

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