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Honda CB400T User Manual

Honda CB400T
317 pages
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MANUAL

Table of Contents

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Honda CB400T Specifications

General IconGeneral
Displacement395 cc
Bore x Stroke70.5 mm x 50.6 mm
Compression Ratio9.3:1
Transmission5-speed
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeDrum
Engine TypeAir-cooled, 4-stroke, parallel twin
Fuel System2 x Keihin carburetors
Rear SuspensionDual shocks

Summary

Model Identification

General Information

General Safety

Covers essential safety precautions for operating and maintaining the motorcycle.

Service Rules

Provides guidelines and best practices for servicing Honda motorcycles.

Specifications

Lists technical specifications for the motorcycle models.

Torque Values

Provides specified torque values for engine and chassis fasteners.

Lubrication

Lubrication Diagram

Illustrates the oil flow and components in the lubrication system.

Service Information and Specifications

Provides working practices, specifications, and troubleshooting for lubrication.

Inspection and Adjustment

Engine Inspection and Adjustment

Details procedures for inspecting and adjusting engine components.

Chassis Inspection and Adjustment

Covers inspection and adjustment of chassis parts like brakes and wheels.

Fuel System

Fuel System Overview

Shows an exploded view of the fuel system components, including carburetors.

Carburetor Procedures

Details carburetor removal, separation, assembly, and installation.

Engine Removal & Installation

Engine Removal Procedures

Step-by-step guide on how to remove the engine from the motorcycle frame.

Engine Installation Procedures

Details the process for installing the engine back into the motorcycle frame.

Cylinder Head/Valve

Cylinder Head/Valve Components Overview

Illustrates the exploded view of the cylinder head and valve train components.

Cylinder Head and Valve Procedures

Covers removal, inspection, assembly, and installation of cylinder head components.

Cylinder/Piston

Cylinder and Piston Components Overview

Shows an exploded view of the cylinder and piston assembly.

Cylinder and Piston Procedures

Details cylinder removal, inspection, piston removal, and installation.

Clutch/Oil Pump

Clutch and Oil Pump Components Overview

Exploded view of the clutch and oil pump assembly for servicing.

Clutch and Oil Pump Procedures

Covers troubleshooting, removal, inspection, and installation of clutch/oil pump.

Crankcase

Crankcase Components Overview

Illustrates the crankcase assembly with associated components.

Crankcase Procedures

Details removal of parts, AC generator, crankcase disassembly and assembly.

Crankshaft/Balancer

Crankshaft and Balancer Components Overview

Exploded view of the crankshaft, balancer, and related parts for maintenance.

Crankshaft and Balancer Procedures

Covers service info, troubleshooting, removal, inspection, and installation.

Transmission

Transmission Components Overview

Shows an exploded view of the transmission gears, shafts, and related parts.

Transmission Procedures

Covers service info, troubleshooting, disassembly, and assembly of transmission.

Front Wheel/Brake/Suspension

Front Wheel/Brake/Suspension Components Overview

Exploded view of front wheel, brake, and suspension parts.

Front Wheel Procedures

Details front wheel removal, inspection, disassembly, and installation.

Front Fork Procedures

Covers front fork removal, disassembly, assembly, and installation.

Rear Wheel/Brake/Suspension

Rear Wheel/Brake/Suspension Components Overview

Exploded view of rear wheel, brake, and suspension components.

Rear Wheel Procedures

Details rear wheel removal, inspection, disassembly, and assembly.

Shock Absorber Procedures

Covers shock absorber removal, disassembly, assembly, and installation.

Hydraulic Disc Brake

Hydraulic Disc Brake Components Overview

Exploded view of the hydraulic disc brake system, including caliper and master cylinder.

Brake Fluid and Bleeding Procedures

Details brake fluid replacement, draining, filling, and bleeding the system.

Brake Caliper Procedures

Covers caliper removal, disassembly, assembly, and installation.

Battery/Charging System

Battery and Charging System Overview

Covers battery specifications, charging system, and AC generator.

Battery Procedures

Details battery removal and testing specific gravity.

Charging System Testing

Covers battery charging procedures and charging output testing.

Ignition System

Ignition System Components Overview

Shows an overview of the ignition system, including CDI unit and spark plugs.

Spark Plug and Ignition Coil Procedures

Details spark plug and ignition coil removal and performance testing.

C.D.I. Unit Inspection

Provides instructions for inspecting the C.D.I. unit's electrical continuity.

Starter Motor

Starter Motor Components Overview

Details the starter motor, magnetic switch, and clutch components.

Starter Motor Procedures

Covers starter motor removal, brush, commutator, and field coil inspection.

Technical Features

Balancer Mechanism Explanation

Explains the function and operation of the engine's balancer mechanism.

3-Valve, Short-Stroke Engine Design

Describes the engine's design features, including 3 valves and short stroke.

C.D.I. System Operation

Explains the features and operating principle of the C.D.I. ignition system.

Troubleshooting

Engine Starting and Running Issues

Provides a flowchart for diagnosing engine starting and running problems.

Engine Performance Issues

Diagnoses problems related to engine power loss and poor performance.

Handling and Steering Issues

Addresses problems related to steering, wheel wobble, and pulling.

'79 Addendum

Maintenance Schedule (1979 Models)

Outlines the recommended maintenance schedule for 1979 models.

Inspection and Adjustment (Balancer Chain Tension)

Details the procedure for inspecting and adjusting balancer chain tension.

Hydraulic Disc Brake (1979 Models)

Covers specifications and troubleshooting for the hydraulic disc brake system.

'80 Addendum

Model Identification (1980 Models)

Shows images identifying the 1980 CM400T and CM400A models.

Specifications (1980 Models)

Lists metric and English specifications for 1980 models.

Torque Values

Lists specified torque values for various bolts and nuts.

'80 CB400T Addendum

Model Identification (1980 CB400T)

Displays images of the 1980 Honda CB400T model.

Specifications (1980 CB400T)

Lists metric and English specifications for the 1980 CB400T model.

Inspection and Adjustment (Carburetor Synchronization)

Details the procedure for synchronizing carburetors on 1980 models.

'80 CM400E Addendum

Model Identification (1980 CM400E)

Shows images identifying the 1980 Honda CM400E model.

Specifications (1980 CM400E)

Lists metric and English specifications for the 1980 CM400E model.

Maintenance Schedule (1980 CM400E)

Outlines the recommended maintenance schedule for 1980 CM400E.

'81 CB/CM400'S Addendum

Model Identification (1981 Models)

Displays images of the 1981 CB400T/CM400T-A-E-C models.

Specifications (1981 Models)

Lists metric and English specifications for 1981 models.

Inspection and Adjustment (Carburetor Synchronization)

Details the procedure for synchronizing carburetors on 1981 models.

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