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Honda CRF 150RB - User Manual

Honda CRF 150RB
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Table of Contents

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Summary

Motorcycle Safety

Important Safety Information

Your CRF can provide many years of pleasure...read this manual carefully.

Important Message to Parents

Your child's safety is very important to Honda... teach them about safe riding.

Accessories & Modifications

Installing non-Honda accessories... may change or decrease your CRF's handling, stability, and braking.

Safety Labels

Read this label carefully and don't remove it... information about the location of safety labels.

Operating Controls

Operation Component Locations

This section presents the location of the basic controls on your CRF.

Before Riding

Are You Ready to Ride?

Before each ride, it's important to make sure you and your CRF are both ready to ride.

Is Your Motorcycle Ready to Ride?

Competitive riding can be tough on a motorcycle... check the following items.

Pre-ride Inspection

Check the following before each ride: Engine, oil level, air cleaner, spark plug, tires, brakes, chain, etc.

Basic Operating Instructions

Safe Riding Precautions

Before riding your CRF for the first time, review the Important Safety Precautions.

Starting & Stopping the Engine

Always follow the proper starting procedure described below.

How to Stop the Engine

Normal Engine Stop: Shift transmission into neutral, turn fuel valve OFF.

Shifting Gears

Improper shifting may damage the engine, transmission, and drive train.

Break-in Guidelines

Help assure your CRF's future reliability and performance by paying extra attention to how you ride.

Servicing Your Honda

The Importance of Maintenance

Keeping your CRF well-maintained is absolutely essential to your safety.

Maintenance Schedule

The Maintenance Schedule lists items that can be performed with basic mechanical skills and hand tools.

General Competition Maintenance

When tightening bolts, nuts or screws, start with the larger diameter or inner fasteners.

Before & After Competition Maintenance

Between Heats & Practice Maintenance: Clean accumulated dirt from under the fenders and of the wheels.

Suspension Linkage Lubrication

Clean, inspect and lubricate all suspension components...

Brake Fluid Replacement

Refer to the Shop Manual for service/maintenance.

Fork Oil;Performance

Contamination will affect performance.

Steering Head Bearings

Periodically clean and regrease the steering head bearings.

Nuts, Bolts, Fasteners

Tighten the specified torque.

Tyres & Tubes

Always check air pressure when your tyres are cold.

Maintenance Component Locations

This section shows the location of major maintenance components.

Seat

Remove the seat mounting bolts (1).

Fuel Tank

Turn the fuel valve OFF.

Subframe

Remove the muffler.

Fuel System

Fuel Recommendation: Use unleaded fuel because it produces fewer engine deposits.

Engine Oil

Using the proper oil, and regularly checking, adding, and changing oil will help extend the service life.

Transmission Oil

Using the proper oil, and regularly checking, adding, and changing oil will help extend the service life.

Coolant

Your CRF's liquid cooling system dissipates engine heat.

Air Cleaner

The air cleaner uses polyurethane inner and outer pieces which can't be separated.

Crankcase Breather

Service more frequently if your CRF is ridden in the rain or often at full throttle.

Throttle

Throttle Freeplay: Check throttle freeplay.

Engine Idle Speed

Idle Speed Adjustment: Adjusting the idle will not compensate for a fault.

Clutch System

Clutch Lever Freeplay: Check clutch lever freeplay.

Hot Start Lever

Hot Start Lever Freeplay: Check freeplay: 2-3 mm (0.08-0.12 in).

Spark Plug

Spark Plug Recommendation: The standard spark plug is satisfactory for most racing conditions.

Valve Clearance

Excessive valve clearance will cause noise and eventual engine damage.

Piston;Piston Rings;Piston Pin

Cylinder Head Cover Removal.

Suspension

Front Suspension Inspection.

Recommended Fork Oil

Recommended Fork Oil: viscosity (weight) 5W.

Brakes

Front Brake Lever Adjustment.

Adding Front Brake Fluid

Spilled brake fluid will severely damage instrument lenses and painted surfaces.

Wheels

Maintenance of spoke tension and wheel trueness is critical to safe motorcycle operation.

Drive Chain

The service life of the drive chain depends on proper lubrication and adjustment.

Exhaust Pipe;Muffler

Check the mounting bolts and joint nuts for tightness.

Additional Maintenance Procedures

Steering Head Bearings Inspection.

Appearance Care

Frequent cleaning and polishing will keep your Honda looking newer longer.

Adjustments for Competition

Front Suspension Adjustments

The front suspension can be adjusted for the rider's weight and riding conditions.

Fork Springs

Optional springs are available for softer and stiffer types than the standard range.

Rear Suspension Adjustments

The rear suspension can be adjusted for rider's weight and riding conditions.

Rear Suspension Race Sag

Setting the proper race sag (ride height) is very important for competition.

Suspension Adjustments for Track Conditions

You may want a bit stiffer front suspension for sand tracks to help keep the front end up.

Suspension Adjustment Guidelines

Follow the procedures described below to accurately adjust your CRF.

Carburetor Adjustments & Tuning Tips

The carburetor used on your CRF should perform suitably with the standard recommended settings.

Chassis Adjustments

The following suggestions may improve your ride.

Gearing

You can adjust the power delivery of the engine to suit different riding conditions.

Personal Fit Adjustments

These following suggestions may make your ride both more comfortable and more responsive to your input.

Tips

Transporting Your Motorcycle

If you use a truck or motorcycle trailer to transport your Honda, we recommend that you follow these steps.

Storing Your Honda

If you won't be riding for an extended period, such as during the winter, thoroughly inspect and protect your Honda.

Preparation for Storage

Completely clean all parts of your CRF.

You & the Environment

Owning and riding a motorcycle can be enjoyable, but you must do your part to protect nature.

Troubleshooting

The items that are serviceable using this Manual are followed by the page number reference.

Technical Information

Vehicle Identification

The VIN and engine serial number are required when you register your CRF.

Specifications

This section contains dimensions, capacities, and other technical data.

Torque Specifications

Check and tighten nuts, bolts, and fasteners before every outing.

Petrol Containing Alcohol

There are two types of alcohol. One contains ethanol.

Competition Logbook

Your logbook can also tell you when your CRF was maintained.

Spare Parts & Equipment

There are numerous spare parts you can take to an event.

Wiring Diagram

This section shows the wiring diagram for the motorcycle.

Summary

Motorcycle Safety

Important Safety Information

Your CRF can provide many years of pleasure...read this manual carefully.

Important Message to Parents

Your child's safety is very important to Honda... teach them about safe riding.

Accessories & Modifications

Installing non-Honda accessories... may change or decrease your CRF's handling, stability, and braking.

Safety Labels

Read this label carefully and don't remove it... information about the location of safety labels.

Operating Controls

Operation Component Locations

This section presents the location of the basic controls on your CRF.

Before Riding

Are You Ready to Ride?

Before each ride, it's important to make sure you and your CRF are both ready to ride.

Is Your Motorcycle Ready to Ride?

Competitive riding can be tough on a motorcycle... check the following items.

Pre-ride Inspection

Check the following before each ride: Engine, oil level, air cleaner, spark plug, tires, brakes, chain, etc.

Basic Operating Instructions

Safe Riding Precautions

Before riding your CRF for the first time, review the Important Safety Precautions.

Starting & Stopping the Engine

Always follow the proper starting procedure described below.

How to Stop the Engine

Normal Engine Stop: Shift transmission into neutral, turn fuel valve OFF.

Shifting Gears

Improper shifting may damage the engine, transmission, and drive train.

Break-in Guidelines

Help assure your CRF's future reliability and performance by paying extra attention to how you ride.

Servicing Your Honda

The Importance of Maintenance

Keeping your CRF well-maintained is absolutely essential to your safety.

Maintenance Schedule

The Maintenance Schedule lists items that can be performed with basic mechanical skills and hand tools.

General Competition Maintenance

When tightening bolts, nuts or screws, start with the larger diameter or inner fasteners.

Before & After Competition Maintenance

Between Heats & Practice Maintenance: Clean accumulated dirt from under the fenders and of the wheels.

Suspension Linkage Lubrication

Clean, inspect and lubricate all suspension components...

Brake Fluid Replacement

Refer to the Shop Manual for service/maintenance.

Fork Oil;Performance

Contamination will affect performance.

Steering Head Bearings

Periodically clean and regrease the steering head bearings.

Nuts, Bolts, Fasteners

Tighten the specified torque.

Tyres & Tubes

Always check air pressure when your tyres are cold.

Maintenance Component Locations

This section shows the location of major maintenance components.

Seat

Remove the seat mounting bolts (1).

Fuel Tank

Turn the fuel valve OFF.

Subframe

Remove the muffler.

Fuel System

Fuel Recommendation: Use unleaded fuel because it produces fewer engine deposits.

Engine Oil

Using the proper oil, and regularly checking, adding, and changing oil will help extend the service life.

Transmission Oil

Using the proper oil, and regularly checking, adding, and changing oil will help extend the service life.

Coolant

Your CRF's liquid cooling system dissipates engine heat.

Air Cleaner

The air cleaner uses polyurethane inner and outer pieces which can't be separated.

Crankcase Breather

Service more frequently if your CRF is ridden in the rain or often at full throttle.

Throttle

Throttle Freeplay: Check throttle freeplay.

Engine Idle Speed

Idle Speed Adjustment: Adjusting the idle will not compensate for a fault.

Clutch System

Clutch Lever Freeplay: Check clutch lever freeplay.

Hot Start Lever

Hot Start Lever Freeplay: Check freeplay: 2-3 mm (0.08-0.12 in).

Spark Plug

Spark Plug Recommendation: The standard spark plug is satisfactory for most racing conditions.

Valve Clearance

Excessive valve clearance will cause noise and eventual engine damage.

Piston;Piston Rings;Piston Pin

Cylinder Head Cover Removal.

Suspension

Front Suspension Inspection.

Recommended Fork Oil

Recommended Fork Oil: viscosity (weight) 5W.

Brakes

Front Brake Lever Adjustment.

Adding Front Brake Fluid

Spilled brake fluid will severely damage instrument lenses and painted surfaces.

Wheels

Maintenance of spoke tension and wheel trueness is critical to safe motorcycle operation.

Drive Chain

The service life of the drive chain depends on proper lubrication and adjustment.

Exhaust Pipe;Muffler

Check the mounting bolts and joint nuts for tightness.

Additional Maintenance Procedures

Steering Head Bearings Inspection.

Appearance Care

Frequent cleaning and polishing will keep your Honda looking newer longer.

Adjustments for Competition

Front Suspension Adjustments

The front suspension can be adjusted for the rider's weight and riding conditions.

Fork Springs

Optional springs are available for softer and stiffer types than the standard range.

Rear Suspension Adjustments

The rear suspension can be adjusted for rider's weight and riding conditions.

Rear Suspension Race Sag

Setting the proper race sag (ride height) is very important for competition.

Suspension Adjustments for Track Conditions

You may want a bit stiffer front suspension for sand tracks to help keep the front end up.

Suspension Adjustment Guidelines

Follow the procedures described below to accurately adjust your CRF.

Carburetor Adjustments & Tuning Tips

The carburetor used on your CRF should perform suitably with the standard recommended settings.

Chassis Adjustments

The following suggestions may improve your ride.

Gearing

You can adjust the power delivery of the engine to suit different riding conditions.

Personal Fit Adjustments

These following suggestions may make your ride both more comfortable and more responsive to your input.

Tips

Transporting Your Motorcycle

If you use a truck or motorcycle trailer to transport your Honda, we recommend that you follow these steps.

Storing Your Honda

If you won't be riding for an extended period, such as during the winter, thoroughly inspect and protect your Honda.

Preparation for Storage

Completely clean all parts of your CRF.

You & the Environment

Owning and riding a motorcycle can be enjoyable, but you must do your part to protect nature.

Troubleshooting

The items that are serviceable using this Manual are followed by the page number reference.

Technical Information

Vehicle Identification

The VIN and engine serial number are required when you register your CRF.

Specifications

This section contains dimensions, capacities, and other technical data.

Torque Specifications

Check and tighten nuts, bolts, and fasteners before every outing.

Petrol Containing Alcohol

There are two types of alcohol. One contains ethanol.

Competition Logbook

Your logbook can also tell you when your CRF was maintained.

Spare Parts & Equipment

There are numerous spare parts you can take to an event.

Wiring Diagram

This section shows the wiring diagram for the motorcycle.

Honda CRF 150RB Specifications

General IconGeneral
Engine Type149cc liquid-cooled single-cylinder four-stroke
Bore x Stroke66.0mm x 43.7mm
Compression Ratio11.7:1
IgnitionCDI
Front Tire70/100-19
Rear Tire90/100-16
Seat Height34.1 inches
InductionKeihin 32mm carburetor
Transmission5-speed
Final Drive#420 chain
Front Suspension37mm inverted Showa cartridge fork with 10.8 inches travel
Rear SuspensionPro-Link Showa single shock with rebound damping adjustability
Front BrakeSingle 220mm disc
Rear BrakeSingle 190mm disc
Curb Weight187 pounds

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