EasyManua.ls Logo

Honda CRF450R 2020 User Manual

Honda CRF450R 2020
199 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Contents
MOTORCYCLE SAFETY............................. 1
Important Safety Information ........................... 2
Important Safety Precautions ........................ 2
Accessories & Modifications ........................... 3
Safety Labels .................................................... 4
INSTRUMENTS & CONTROLS.................. 5
Operation Component Locations ...................... 6
MIL (Malfunction Indicator Lamp) ................. 7
MIL Blink Pattern ......................................... 7
Current DTC/Freeze DTC............................. 7
Circuit Inspection.......................................... 8
DTC Index..................................................... 9
Engine Mode & Launch Control System Indicator
& Torque Control Indicator ............................ 10
Engine Mode Indicator................................ 10
Launch Control System Indicator ............... 10
Torque Control Indicator............................. 10
BEFORE RIDING......................................... 11
Are You Ready to Ride? ................................ 12
Is Your Motorcycle Ready to Ride? ............... 13
Pre-ride Inspection ...................................... 13
BASIC OPERATING INSTRUCTIONS.... 15
Safe Riding Precautions .............................. 16
Side Stand (CRF450RX)............................. 16
Honda Selectable Torque Control............... 16
Starting & Stopping the Engine ...................... 17
Fast Idle Knob............................................. 17
Preparation .................................................. 17
Starting Procedure....................................... 17
How to Stop the Engine .............................. 18
Parking (CRF450RX) ..................................... 19
Break-in Guidelines ........................................ 20
SERVICING YOUR HONDA ......................21
Before You Service Your Honda
The Importance of Maintenance .....................22
Maintenance Safety .........................................23
Important Safety Precautions.......................23
Maintenance Schedule ....................................24
Maintenance Schedule (CRF450RX) .............25
Maintenance Schedule (CRF450R/RWE) ......26
General Competition Maintenance .................27
Before & After Competition Maintenance .....31
Between Races (CRF450RX)/Motos
(CRF450R/RWE) & Practice Maintenance
...31
After Competition Maintenance ..................32
Service Preparations
Maintenance Component Locations ...............33
Seat ..................................................................34
Fuel Tank (CRF450RX) .................................35
Fuel Tank (CRF450R/RWE) ..........................37
Subframe .........................................................39
Service Procedures
Fluids & Filters
Fuel System (CRF450RX) ..............................42
Fuel System (CRF450R/RWE) .......................52
Engine Oil .......................................................62
Coolant ............................................................65
Air Cleaner ......................................................67
Crankcase Breather .........................................69
Engine
Throttle ............................................................70
Engine Idle Speed ...........................................72
Clutch System .................................................73
Spark Plug .......................................................78
Valve Clearance ..............................................79
Piston/Piston Rings/Piston Pin ........................88
Chassis
Suspension ...................................................... 97
Brakes ........................................................... 114
Wheels .......................................................... 118
Tires & Tubes ............................................... 119
Side Stand (CRF450RX) .............................. 121
Drive Chain .................................................. 122
Exhaust Pipe/Muffler .................................... 126
Additional Maintenance Procedures ............. 132
Electrical
Battery .......................................................... 134
Appearance Care .......................................... 136
2020 CRF450R/RX/RWE
31MKE630
MOM 17046 (1901)

Table of Contents

Questions and Answers:

Honda CRF450R 2020 Specifications

General IconGeneral
Engine TypeSingle-cylinder four-stroke
Displacement449.7cc
Bore x Stroke96.0mm x 62.1mm
Compression Ratio13.5:1
InductionProgrammed Fuel Injection (PGM-FI), 46mm throttle body
IgnitionFull transistorized ignition
TransmissionClose-ratio 5-speed
Final Drive#520 Chain; 13T/49T
Front BrakeSingle 260mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire120/80-19
Trail4.6 inches
Wheelbase58.3 inches
Fuel Capacity1.7 gallons
Front Suspension49mm inverted Showa fork with rebound and compression damping adjustability; 12.0 inches travel
Rear SuspensionPro-Link Showa single shock with rebound and compression damping; 12.4 inches travel
Rake27°20'

Summary

Motorcycle Safety

Important Safety Information

Key safety information for riding and operation.

Important Safety Precautions

Essential safety rules and guidelines for safe riding.

Accessories & Modifications

Guidance on using and installing accessories and modifications.

Safety Labels

Location and importance of safety labels on the motorcycle.

Instruments & Controls

Operation Component Locations

Identifies the location of various controls and components on the motorcycle.

MIL (Malfunction Indicator Lamp)

Explains the Malfunction Indicator Lamp and its functions.

DTC Index

Table correlating DTC codes with function failures and symptoms.

Engine Mode & Launch Control System Indicator & Torque Control Indicator

Details on indicators for engine modes, launch control, and torque control.

Before Riding

Are You Ready to Ride?

Guidance on rider preparedness before operating the motorcycle.

Is Your Motorcycle Ready to Ride?

Checklist of pre-ride inspections for the motorcycle.

Pre-ride Inspection

Detailed list of items to check before each ride.

Basic Operating Instructions

Safe Riding Precautions

Essential precautions for safe operation and avoiding hazards.

Side Stand (CRF450RX)

Instructions for using the side stand.

Honda Selectable Torque Control

Explanation and adjustment of the torque control system.

Starting & Stopping the Engine

Procedures for starting and stopping the engine.

Break-in Guidelines

Recommended procedure for breaking in the new motorcycle.

Servicing Your Honda

Before You Service Your Honda

General advice and safety precautions before performing maintenance.

Maintenance Safety

Critical safety precautions to follow during maintenance tasks.

Maintenance Schedule

Lists required inspection and service intervals for the motorcycle.

Service Preparations

Identifies locations of components for service and maintenance.

Service Procedures

Step-by-step instructions for specific maintenance tasks.

Engine

Maintenance procedures related to the engine.

Chassis

Maintenance procedures related to the motorcycle chassis.

Electrical

Maintenance procedures for electrical components.

Appearance Care

Recommendations for cleaning and maintaining the motorcycle's appearance.

Before & After Competition Maintenance

Between Races (CRF450RX)/Motos (CRF450R/RWE) & Practice Maintenance

Checks and adjustments to perform between races or practice sessions.

After Competition Maintenance

Routine cleaning and lubrication after competition events.

Fuel System (CRF450RX)

Fuel

Specifications for fuel type and octane number.

Refueling Procedure

Step-by-step instructions for refueling the fuel tank.

Fuel Line Inspection

How to inspect the fuel line for damage and leaks.

Fuel System (CRF450R/RWE)

Fuel

Specifications for fuel type and octane number.

Refueling Procedure

Step-by-step instructions for refueling the fuel tank.

Fuel Line Inspection

How to inspect the fuel line for damage and leaks.

Engine Oil

Oil Recommendation

Recommended API classification and viscosity for engine oil.

Checking & Adding Oil

Procedure for checking and adding engine oil to the correct level.

Changing Engine Oil & Filter

Steps for draining and replacing engine oil and filter.

Coolant

Coolant Recommendation

Recommended type of coolant and water for the cooling system.

Checking & Adding Coolant

Procedure for checking and adding coolant to the cooling system.

Cooling System Inspection

Inspecting for leaks, hose condition, and radiator fins.

Coolant Replacement

Procedure for replacing the coolant in the cooling system.

Air Cleaner

Cleaning

Steps for cleaning the air cleaner element and housing.

Crankcase Breather

Draining

Procedure for draining deposits from the crankcase breather tube.

Throttle

Throttle Freeplay

How to inspect and adjust throttle grip freeplay.

Throttle Inspection

Checking the throttle assembly position and rotation.

Throttle Cable Lubrication

Lubricating the throttle cable ends for smooth operation.

Engine Idle Speed

Idle Speed Adjustment

Procedure for adjusting the engine's idle speed.

Clutch System

Clutch Lever Freeplay

Inspecting and adjusting clutch lever freeplay.

Clutch Disc/Plate Removal

Steps for removing clutch discs, plates, and related components.

Clutch Disc/Plate Installation

Steps for installing clutch discs, plates, and related components.

Spark Plug

Spark Plug Recommendation

Recommended standard and optional spark plugs.

Spark Plug Inspection & Replacement

Procedure for inspecting and replacing the spark plug.

Valve Clearance

Cylinder Head Cover Removal

Steps to remove the cylinder head cover for inspection.

Positioning At TDC On The Compression Stroke

How to position the piston at TDC on the compression stroke.

Valve Clearance Inspection

Measuring intake and exhaust valve clearances.

Camshaft Removal

Steps to remove the camshaft for valve clearance adjustment.

Shim Selection

Procedure for selecting and calculating correct shim thickness.

Camshaft Installation

Steps for installing the camshaft after adjustment.

Cylinder Head Cover Installation

Steps to install the cylinder head cover after service.

Piston/Piston Rings/Piston Pin

Cylinder Head Removal

Steps to remove the cylinder head for piston access.

Cylinder Removal

Procedure for removing the cylinder from the crankcase.

Piston Removal

Steps for removing the piston from the cylinder.

Piston Ring Removal

How to remove piston rings from the piston.

Cylinder Head Installation

Steps to install the cylinder head after piston work.

Suspension

Front Suspension Inspection

How to inspect the front suspension for wear and damage.

Front Suspension Removal

Steps for removing the front suspension components.

Fork Oil Refilling

Steps for draining and refilling fork oil.

Front Suspension Installation

Steps for installing the front suspension components.

Damper Oil Change

Steps for changing the oil in the fork damper assembly.

Fork Damper Installation

Steps for installing the fork damper assembly.

Rear Suspension Adjustments

Rear Suspension Spring Pre-Load

Adjusting spring pre-load to set race sag and ride height.

Rear Suspension Damping

Adjusting compression and rebound damping on the rear shock.

Rear Suspension Race Sag

How to measure and adjust race sag for proper ride height.

Suspension Adjustments for Track Conditions

Soft Surface

Suspension tuning recommendations for soft terrain like mud or sand.

Hard Surface

Suspension tuning recommendations for hard or fast tracks.

Suspension Adjustment Guidelines

Front Suspension Adjustment

Guidelines for adjusting front suspension based on track type and symptoms.

Rear Suspension Adjustment

Guidelines for adjusting rear suspension based on track type and symptoms.

Tuning Tips

Spark Plug Reading

Procedure for reading spark plug condition to assess air-fuel mixture.

Chassis Adjustments

Rear End

Adjusting rear suspension pre-load for traction and stability.

Fork Height/Angle

Fork clamp position is not adjustable; standard position is key.

Wheelbase

Adjusting wheelbase by adding/removing drive chain links for handling.

Gearing

Higher Gearing

Effect of less driven sprocket teeth on performance and shifting.

Lower Gearing

Effect of more driven sprocket teeth on performance and shifting.

Tire Selection for Track Conditions

Hard, Slick Soil

Tire recommendations for hard, slick terrain.

Muddy Soil

Tire recommendations for muddy conditions.

Loose, Sandy Soil

Tire recommendations for loose, sandy terrain.

Personal Fit Adjustments

Control Positioning

Positioning control levers for comfortable operation.

Handlebar Position, Width & Shape

Adjusting handlebar position, width, and shape for rider comfort.

Taking Care of the Unexpected

If a Fuse Blows

Steps to take if a fuse blows and how to replace it.

If Your Battery Is Low (or Dead)

Troubleshooting steps for a low or dead battery.

Technical Information

Vehicle Identification

Location of VIN and engine serial numbers for registration and parts.

Specifications

Technical specifications including dimensions, capacities, and engine details.

Torque Specifications

Torque values for various nuts, bolts, and fasteners.

Oxygenated Fuels

Information on using oxygenated fuels and their compatibility.

Competition Logbook

Guidance on recording settings, maintenance, and competition data.

Spare Parts & Equipment

Recommended spare parts and tools to have for events.

Wiring Diagram

Electrical wiring diagram for troubleshooting and service.

Consumer Information

Authorized Manuals

Information on obtaining service manuals and other guides.

Contacting Honda

How to contact Honda for support and feedback.

Your Honda Dealer

Information on dealer services and parts.

Quick Reference

How To Avoid Costly Repairs

Tips on proper maintenance to prevent expensive engine repairs.

Maintenance

Key maintenance schedules and service frequencies.

Tires

Information on tire types, pressures, and inspection.

Spark Plug

Key information about spark plug selection and maintenance.

Coolant

Important specifications for coolant.

Fuse

Main fuse rating.

Drive Chain Size/Link

Specifications for drive chain size and link count.

Related product manuals