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Honda EB4000 Series - User Manual

Honda EB4000 Series
96 pages
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00X31-Z23-8000
31Z23800
AHM.35.2011.02
PRINTED IN U.S.A.
Printed on
Recycled Paper
© 2015 Honda Motor Co., Ltd.—All Rights Reserved
Owners Manual
GENERATOR
EB4000X • EB5000X • EB6500X
See page 84 for
Initial Use Instructions
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EB4000-6500X Cover.ai 2/8/2011 11:10:02 AMEB4000-6500X Cover.ai 2/8/2011 11:10:02 AM
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Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Honda EB4000 Series and is the answer not in the manual?

Summary

Introduction to Honda Generators

Generator Safety Overview

Important Safety Information

Key safety information for generator operation, emphasizing hazard prevention and proper use.

Operator Responsibilities

Outlines the operator's duties for safe generator use, including control understanding and supervision.

Carbon Monoxide Hazards

Details the dangers of carbon monoxide from generator exhaust and essential precautions for safe operation.

Electric Shock Hazards

Highlights risks of electric shock from generator misuse, wet conditions, and improper connections.

Fire and Burn Hazards

Warns about hot exhaust systems and flammable materials, emphasizing safe clearance and handling.

Refueling Safety Precautions

Provides essential safety guidelines for refueling gasoline, emphasizing flammability and explosion risks.

Safety Label Locations and Meanings

Explains the purpose and location of safety labels on the generator, warning of potential dangers.

Generator Controls and Features

Component and Control Locations

Illustrates and identifies the main components and controls on the generator's panel.

Generator Controls

Detailed descriptions of each control, including engine switch, fuel valve, and selector switches.

Generator Features

Details advanced features like Oil Alert, auto stop, overspeed, and voltage regulation.

Before Operation Checks

Operator Readiness and Knowledge

Ensures operators are familiar with the manual, controls, and emergency shutdown procedures.

Generator Pre-Operation Inspection

Details critical checks to ensure the generator is in safe working order before starting.

Generator Operation

Safe Operating Precautions

Essential safety rules for operating the generator, including ventilation and appliance connection.

Starting the Engine

Step-by-step guide for safely starting the generator's engine.

Stopping the Engine

Procedure for safely shutting down the generator's engine under normal and emergency conditions.

GFCI Operation Check

Instructions on how to test the Ground Fault Circuit Interrupter (GFCI) for proper function.

AC Power Operation

Guidelines for connecting and operating AC appliances with the generator.

AC Receptacle Selection

Details the different AC receptacles available and their voltage/amperage ratings.

Power Producing Circuits

Explains how the generator's circuits distribute power to various receptacles based on voltage settings.

AC Applications and Load Ratings

Discusses generator power ratings, appliance compatibility, and avoiding overloads.

Voltage Selector Switch Operation

Instructions on using the voltage selector switch for 120V and 120V/240V output.

Auto Throttle System

Explains the automatic engine speed adjustment feature for fuel efficiency and noise reduction.

Standby Power Connections

Guidelines for connecting the generator to a building's electrical system safely and legally.

System Grounding

Describes the generator's system ground connection for safety and compliance.

Special Requirements and Regulations

Covers federal, state, and local regulations potentially applicable to generator use.

Generator Servicing and Maintenance

Importance of Generator Maintenance

Highlights why regular maintenance is crucial for safe, economical, and reliable generator operation.

Maintenance Safety Precautions

Key safety measures to follow before and during generator maintenance to prevent injury.

Maintenance Schedule

Provides a schedule for routine checks and servicing based on time or operating hours.

Generator Storage

Storage Preparation Steps

Details cleaning, fuel handling, and engine preparation for long-term storage.

Storage Precautions

Advises on selecting a suitable storage location and protecting the generator from elements.

Removing Generator from Storage

Instructions for preparing the generator after a period of storage, including refueling.

Transporting the Generator

Lifting the Generator

Instructions on how to safely lift and move the generator using designated points.

Troubleshooting Generator Issues

Engine Will Not Start Troubleshooting

Guides users through common causes and corrections when the engine fails to start.

Engine Lacks Power Troubleshooting

Addresses issues causing reduced engine power, such as air filter or fuel problems.

No Power at AC Receptacles Troubleshooting

Helps diagnose and resolve issues where the generator's AC outlets are not providing power.

Technical Information

Serial Number Location

Shows where to find the engine and frame serial numbers for identification and service.

High Altitude Carburetor Modification

Explains modifications needed for operating the generator at high altitudes and potential issues.

Emission Control System Information

Details the engine's emission control systems, sources of emissions, and compliance with air acts.

Air Index Information (California Models)

Explains the Air Index label related to emission durability periods for California-certified engines.

Generator Specifications

Provides detailed technical specifications for dimensions, engine, and generator performance.

Wiring Diagram and Abbreviations

Includes a wiring diagram and a list of abbreviations for electrical components.

Consumer Information and Support

Finding an Authorized Dealer

Provides website information to locate authorized Honda Servicing Dealers in the United States.

Honda Service Publications

Information on obtaining shop manuals, parts catalogs, and accessory catalogs.

Customer Service Contact Information

Details on how to contact Honda customer relations for support and issue resolution.

Generator Assembly

Assembly Safety Precautions

Emphasizes the importance of proper assembly for operator safety and machine reliability.

Generator Unpacking

Instructions for removing the generator and loose parts from the shipping carton.

Loose Parts Inventory

Lists all included loose parts and instructions for checking against the inventory.

Wheel Kit Installation Guide

Step-by-step instructions for installing the wheel kit onto the generator.

Handle Installation Guide

Instructions for attaching the generator's handle assembly and folder.

Hanger Kit Installation Guide

Details on how to install the hanger kit for lifting and securing the generator.

Initial Use Instructions

Engine Oil Filling Procedure

Guide for adding the correct type and amount of oil before the first engine start.

Fueling the Generator

Instructions for adding unleaded gasoline safely and correctly to the fuel tank.

Final Pre-Operation Checks

Lists essential chapters and sections for generator operators to read before initial use.

Generator Registration

Information on registering the generator with Honda for updates and warranty.

Summary

Introduction to Honda Generators

Generator Safety Overview

Important Safety Information

Key safety information for generator operation, emphasizing hazard prevention and proper use.

Operator Responsibilities

Outlines the operator's duties for safe generator use, including control understanding and supervision.

Carbon Monoxide Hazards

Details the dangers of carbon monoxide from generator exhaust and essential precautions for safe operation.

Electric Shock Hazards

Highlights risks of electric shock from generator misuse, wet conditions, and improper connections.

Fire and Burn Hazards

Warns about hot exhaust systems and flammable materials, emphasizing safe clearance and handling.

Refueling Safety Precautions

Provides essential safety guidelines for refueling gasoline, emphasizing flammability and explosion risks.

Safety Label Locations and Meanings

Explains the purpose and location of safety labels on the generator, warning of potential dangers.

Generator Controls and Features

Component and Control Locations

Illustrates and identifies the main components and controls on the generator's panel.

Generator Controls

Detailed descriptions of each control, including engine switch, fuel valve, and selector switches.

Generator Features

Details advanced features like Oil Alert, auto stop, overspeed, and voltage regulation.

Before Operation Checks

Operator Readiness and Knowledge

Ensures operators are familiar with the manual, controls, and emergency shutdown procedures.

Generator Pre-Operation Inspection

Details critical checks to ensure the generator is in safe working order before starting.

Generator Operation

Safe Operating Precautions

Essential safety rules for operating the generator, including ventilation and appliance connection.

Starting the Engine

Step-by-step guide for safely starting the generator's engine.

Stopping the Engine

Procedure for safely shutting down the generator's engine under normal and emergency conditions.

GFCI Operation Check

Instructions on how to test the Ground Fault Circuit Interrupter (GFCI) for proper function.

AC Power Operation

Guidelines for connecting and operating AC appliances with the generator.

AC Receptacle Selection

Details the different AC receptacles available and their voltage/amperage ratings.

Power Producing Circuits

Explains how the generator's circuits distribute power to various receptacles based on voltage settings.

AC Applications and Load Ratings

Discusses generator power ratings, appliance compatibility, and avoiding overloads.

Voltage Selector Switch Operation

Instructions on using the voltage selector switch for 120V and 120V/240V output.

Auto Throttle System

Explains the automatic engine speed adjustment feature for fuel efficiency and noise reduction.

Standby Power Connections

Guidelines for connecting the generator to a building's electrical system safely and legally.

System Grounding

Describes the generator's system ground connection for safety and compliance.

Special Requirements and Regulations

Covers federal, state, and local regulations potentially applicable to generator use.

Generator Servicing and Maintenance

Importance of Generator Maintenance

Highlights why regular maintenance is crucial for safe, economical, and reliable generator operation.

Maintenance Safety Precautions

Key safety measures to follow before and during generator maintenance to prevent injury.

Maintenance Schedule

Provides a schedule for routine checks and servicing based on time or operating hours.

Generator Storage

Storage Preparation Steps

Details cleaning, fuel handling, and engine preparation for long-term storage.

Storage Precautions

Advises on selecting a suitable storage location and protecting the generator from elements.

Removing Generator from Storage

Instructions for preparing the generator after a period of storage, including refueling.

Transporting the Generator

Lifting the Generator

Instructions on how to safely lift and move the generator using designated points.

Troubleshooting Generator Issues

Engine Will Not Start Troubleshooting

Guides users through common causes and corrections when the engine fails to start.

Engine Lacks Power Troubleshooting

Addresses issues causing reduced engine power, such as air filter or fuel problems.

No Power at AC Receptacles Troubleshooting

Helps diagnose and resolve issues where the generator's AC outlets are not providing power.

Technical Information

Serial Number Location

Shows where to find the engine and frame serial numbers for identification and service.

High Altitude Carburetor Modification

Explains modifications needed for operating the generator at high altitudes and potential issues.

Emission Control System Information

Details the engine's emission control systems, sources of emissions, and compliance with air acts.

Air Index Information (California Models)

Explains the Air Index label related to emission durability periods for California-certified engines.

Generator Specifications

Provides detailed technical specifications for dimensions, engine, and generator performance.

Wiring Diagram and Abbreviations

Includes a wiring diagram and a list of abbreviations for electrical components.

Consumer Information and Support

Finding an Authorized Dealer

Provides website information to locate authorized Honda Servicing Dealers in the United States.

Honda Service Publications

Information on obtaining shop manuals, parts catalogs, and accessory catalogs.

Customer Service Contact Information

Details on how to contact Honda customer relations for support and issue resolution.

Generator Assembly

Assembly Safety Precautions

Emphasizes the importance of proper assembly for operator safety and machine reliability.

Generator Unpacking

Instructions for removing the generator and loose parts from the shipping carton.

Loose Parts Inventory

Lists all included loose parts and instructions for checking against the inventory.

Wheel Kit Installation Guide

Step-by-step instructions for installing the wheel kit onto the generator.

Handle Installation Guide

Instructions for attaching the generator's handle assembly and folder.

Hanger Kit Installation Guide

Details on how to install the hanger kit for lifting and securing the generator.

Initial Use Instructions

Engine Oil Filling Procedure

Guide for adding the correct type and amount of oil before the first engine start.

Fueling the Generator

Instructions for adding unleaded gasoline safely and correctly to the fuel tank.

Final Pre-Operation Checks

Lists essential chapters and sections for generator operators to read before initial use.

Generator Registration

Information on registering the generator with Honda for updates and warranty.

Honda EB4000 Series Specifications

General IconGeneral
BrandHonda
ModelEB4000 Series
CategoryPortable Generator
LanguageEnglish

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