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Honda EG2800i - User Manual

Honda EG2800i
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CONTENTS
Air Cleaner ...................................... 12 Engine Oil Change .......................... 11 Maintenance Schedule............................ 10
AC Operation .................................... 8 Engine Oil Recommendations......... 12 Refueling ................................................. 11
Dealer Locator Information ............. 19 Fuel Recommendations .................. 11 Spark Plug............................................... 12
Engine Oil Level Check................... 11 How to Contact Honda .................... 19
FOR YOUR SAFETY........................ 2 SERVICING YOUR GENERATOR... 9 TROUBLESHOOTING ............................ 14
GENERATOR SAFETY..................... 2 The Importance of Maintenance ... 9 Engine Will Not Start............................ 14
INITIAL USE INFORMATION ........... 4 Maintenance Safety ...................... 9 Loss of Power ...................................... 14
Add Engine Oil............................... 4 Maintenance Schedule ................. 10 No Power at the AC Receptacles ........ 14
Fuel ............................................... 4 Refueling....................................... 11 TECHNICAL INFORMATION .................. 15
BEFORE EACH USE........................ 5 Fuel Recommendations................ 11 Serial Number Locations ..................... 15
Check Your Generator................... 5 Engine Oil Level Check................. 11 High Altitude Operation........................ 15
CONTROLS & FEATURES............... 5 Engine Oil Change........................ 11 Emission Control System..................... 15
Component and Control Locations 5 Engine Oil Recommendations ...... 12 Air Index............................................... 16
Controls ......................................... 6 Air Cleaner.................................... 12 Specifications....................................... 16
Features ........................................ 6 Spark Plug..................................... 12 Wiring Diagram .................................... 17
OPERATION ..................................... 7 Sediment Cup Cleaning................ 13 AVOIDING FUEL-RELATED PROBLEMS 18
Safe Operating Instructions........... 7 Spark Arrester............................... 13 CUSTOMER INFORMATION.................. 19
Starting the Engine ........................ 7 TRANSPORTING.............................. 13 Parts, Service Items & Accessories..... 19
Stopping the Engine ...................... 8 STORAGE........................................ 13 Dealer Locator Information .................. 19
AC Operation................................. 8 Fuel...............................................
13 How to Contact Honda......................... 19
Eco Throttle System ...................... 8 Cleaning........................................ 14 Honda Publications.............................. 19
Standby Power .............................. 9 Oil ................................................. 14 DISTRIBUTOR’S LIMITED WARRANTY 20
Special Requirements.................... 9 Storage Location........................... 14 EMISSION SYSTEM WARRANTY .......... 21
Removing from Storage ................ 14 PRODUCT REGISTRATION................... 23
OWNER’S MANUAL
EG2800i
GENERATOR
Before operating the generator for the first time, please
read this Owner’s Manual. Even if you have operated
other generators, take time to become familiar with how
this generator operates.
© 2016-2017 American Honda Motor Co., Inc. All Rights Reserved
QUESTIONS?
Contact your Honda dealer.
There is a dealer locator at
powerequipment.honda.com
00X31Z43 G010
Click to Save As

Questions and Answers

Summary

Safety Information and Generator Safety

Safety Instructions

General safety advice and warnings for safe generator operation.

Generator Safety

Specific safety information and hazards related to generator use.

Carbon Monoxide Hazards

Details the dangers of carbon monoxide and safe operating practices.

Specific Safety Hazards and Precautions

Electric Shock and Fire Hazards

Risks associated with electricity and fire during operation.

Initial Setup and Product Registration

Generator Operation Procedures

Safe Operation and Starting

Procedures for safe operation and starting the engine.

Servicing and Maintenance

Maintenance Safety

Safety precautions to follow during maintenance tasks.

Maintenance Schedule

Detailed table of required maintenance intervals and actions.

Fuel and Oil Servicing

Engine Oil Management

Checking and changing engine oil, including oil recommendations.

Storage, Transport, and Fuel System Care

Troubleshooting Generator Issues

Engine Starting Issues

Common causes and solutions for the engine not starting.

Fuel System Care

Customer Information and Warranty

Distributors Limited Warranty

Details on product warranty coverage, exclusions, and service.

Overview

This document is the owner's manual for the Honda EG2800i generator, a lightweight inverter generator equipped with Eco Throttle. It provides comprehensive information on safe operation, maintenance, troubleshooting, and technical details to ensure optimal performance and longevity. The manual emphasizes the importance of reading and understanding all instructions before use, even for experienced generator operators, to become familiar with the specific features and safety protocols of this model.

Function Description

The Honda EG2800i is designed to provide portable electrical power for various applications. As an inverter generator, it produces clean, stable power suitable for sensitive electronic equipment. The generator's primary function is to convert mechanical energy from its engine into electrical energy, which can then be used to power tools, appliances, and other electrical devices through its AC receptacles.

A key feature of the EG2800i is its Eco Throttle System. When this system is engaged (switch in the ON position), the engine speed automatically adjusts to match the electrical load. This means that when electrical loads are reduced, turned off, or disconnected, the engine speed lowers, leading to improved fuel efficiency and reduced noise. When appliances are turned on or reconnected, the engine returns to the appropriate speed to power the electrical load. In the OFF position, the Eco Throttle system does not operate, and the engine runs at a high, constant speed. This system is particularly beneficial for applications with varying power demands, but it may not be effective for tools or appliances requiring only momentary power or those with large start-up demands that prevent the engine from reaching normal operating RPM.

The generator includes several safety and operational indicators:

  • Output Indicator (Green): Illuminates when the generator is producing power.
  • Overload Alarm (Red): Activates if the generator is overloaded (exceeding 2.8 kVA), if there is a short circuit in a connected appliance, or if the inverter overheats. If the alarm stays on for more than 4–10 seconds, current to the receptacles will shut off, and the output indicator will turn off.
  • Oil Alert Indicator/Check (Red): Automatically stops the engine if the oil level falls below safe limits, preventing engine damage. This indicator also lights up for a few seconds when the engine switch is turned ON, serving as a check.

For safety, the generator is equipped with AC Circuit Protectors (circuit breakers) that automatically trip and interrupt the AC output if there is a short circuit or a significant overload at the receptacles. These protectors can be reset once the overload or short circuit condition is resolved.

The generator also features a Fuel Valve Lever to control the fuel supply to the carburetor, an Engine Switch for starting and stopping the engine, and a Choke Rod to assist in starting a cold engine by enriching the air-fuel mixture. A Starter Grip is used for manual recoil starting.

Usage Features

Operating the EG2800i involves several steps, emphasizing safety and proper sequence:

  1. Pre-Operation Checks: Before each use, it is crucial to perform a thorough inspection. This includes ensuring the generator is on a level surface, checking for oil or gasoline leaks, inspecting for damage, verifying proper control operation, tightening nuts, bolts, and screws, checking the air filter, and confirming the engine oil and fuel levels. Starting with a full fuel tank helps minimize interruptions for refueling.
  2. Fueling: The generator uses regular unleaded gasoline with a pump octane rating of 86 or higher, containing no more than 10% ethanol (E10) or 5% methanol by volume. Refueling must be done outdoors in a well-ventilated area, with the engine stopped and cooled, and away from heat, sparks, or flames. Overfilling the fuel tank should be avoided to prevent spillage and potential damage to the EVAP canister.
  3. Engine Oil: The generator is shipped without oil in the engine. Before first use, SAE 10W-30 API service category SJ or later oil must be added to the upper limit mark on the oil filler neck. Regular oil level checks are essential, and the oil should be changed according to the maintenance schedule.
  4. Starting the Engine:
    • Disconnect all appliances from the AC receptacles.
    • Turn the fuel valve lever to the ON position.
    • For a cold engine, pull the choke rod to the CLOSED position; for a warm engine, leave it OPEN.
    • Ensure the Eco Throttle switch is in the OFF position for easier starting and warm-up.
    • Turn the engine switch to the ON position.
    • Pull the starter grip briskly until the engine starts, returning it gently to prevent damage.
    • Once the engine warms up, gradually push the choke rod to the OPEN position.
    • If using the Eco Throttle system, turn the switch to ON after the engine has warmed up for 2–3 minutes.
  5. AC Operation:
    • Start the engine and confirm the output indicator (green) is ON.
    • Plug in and turn on the appliance.
    • Ensure the total electrical rating of connected appliances does not exceed the generator's maximum power rating (2.8 kVA) or continuous rated power (2.5 kVA). Most motorized appliances require higher wattage for startup, which may temporarily trigger the overload alarm.
  6. Stopping the Engine:
    • Turn off or disconnect all connected appliances.
    • Turn the engine switch to the OFF position.
    • Turn the fuel valve lever to the OFF position.
  7. Transporting: Before transporting, allow the engine to cool. Turn the fuel valve lever to the OFF position to prevent carburetor flooding and fuel leakage. The generator should be lifted by two people and positioned level on the transport vehicle, secured with ropes or straps away from controls.
  8. Standby Power: Connections for standby power to a building's electrical system must be made by a qualified electrician using an isolation (transfer) switch to prevent backfeed into utility lines, which can be extremely hazardous. Local regulations for generator registration and use should be consulted.

Maintenance Features

Regular maintenance is crucial for safe, economical, and trouble-free operation, as well as for reducing air pollution. The manual provides a detailed maintenance schedule and instructions for various tasks:

  1. Maintenance Schedule: A comprehensive schedule outlines actions to be performed at specific intervals (before each use, 5 hours/1st month, 25 hours/3 months, 50 hours/6 months, 100 hours/year, 250 hours/2 years). These intervals are based on normal operating conditions, with more frequent service recommended for dusty conditions or sustained high-load/high-temperature operation.
  2. Engine Oil Change: Drain the oil when the engine is warm for complete draining. Remove the drain plug and sealing washer, drain the oil into a suitable container, then reinstall the plug with a new sealing washer. Refill with the recommended oil to the upper limit.
  3. Air Cleaner Service: The air filter should be cleaned after the first 25 hours of use and then every 6 months or 50 hours. In dusty areas, more frequent cleaning is necessary. The paper air filter can be cleaned by tapping or blowing with compressed air, while the foam air filter should be washed with detergent and water, rinsed, and thoroughly dried. Filters should be replaced every 2 years or 250 hours.
  4. Spark Plug Service: The spark plug (NGK - BPR6ES) should be replaced every 2 years or after 250 hours of use. Regular inspection for wear, cracks, and proper electrode gap (0.028–0.031 in or 0.7–0.8 mm) is required.
  5. Sediment Cup Cleaning: The sediment cup, which prevents water from entering the carburetor, should be cleaned if the engine has not been run for a long time. This involves turning off the engine and fuel valve, unscrewing the cup, cleaning it and the filter with a non-flammable solvent, and reinstalling with a new O-ring.
  6. Spark Arrester Service: The spark arrester must be serviced every 100 hours to maintain its function. This involves allowing the engine to cool, disconnecting the spark plug cap, removing the arrester from the muffler, cleaning carbon deposits with a brush, and replacing if torn or damaged.
  7. Storage Preparation: For long-term storage, proper preparation is essential to prevent rust, corrosion, and starting problems.
    • Fuel: Drain or treat the fuel. Gasoline can deteriorate quickly, causing starting and running problems. For storage up to 1–2 months, keep the fuel tank full and turn the fuel valve OFF. For 1–3 months, add fuel stabilizer and run the engine for 10 minutes to circulate the treated fuel. For more than 3 months, it is recommended to drain all fuel from the carburetor and fuel tank.
    • Oil: Change the engine oil and add a teaspoon of clean engine oil into the cylinder to prevent corrosion. Pull the starter rope several times to distribute the oil, then reinstall the spark plug.
    • Cleaning: Wipe the generator with a moist cloth, touch up damaged paint, and coat other areas with a light film of oil to prevent rust.
    • Storage Location: Store in a well-ventilated, dry area away from any flame-producing appliances or spark-producing electric motors. Ensure the fuel valve is OFF and the generator is on a level surface. Cover the generator with a nonporous cover to keep out dust while allowing moisture to escape.
  8. Removing from Storage: Before using the generator after storage, perform the "BEFORE EACH USE" checks. If the engine cylinder was coated with oil, it may smoke briefly at startup.

The manual also highlights the Emission Control System and its warranty, emphasizing that proper maintenance is necessary to keep emissions within legal standards. It warns against tampering with the emission control system and advises having any engine problems affecting emissions inspected and repaired by a servicing dealer. For replacement parts, using Honda Genuine parts or their equivalents is recommended to ensure proper emission control performance.

Honda EG2800i Specifications

General IconGeneral
ModelEG2800i
TypeInverter
Maximum AC Output2800W
Rated AC Output2500W
Starting SystemRecoil
EngineHonda GX160
Fuel Tank Capacity2.1 gal
Run Time per Tankful5.1 hours at rated load
Dry Weight67 lbs