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Engine Type | 2-stroke, single cylinder |
---|---|
Displacement | 49 cc |
Compression Ratio | 7.0:1 |
Fuel System | Carburetor |
Carburetion | Keihin |
Ignition System | CDI |
Transmission | Automatic |
Final Drive | Belt |
Rear Suspension | Single shock |
Brakes (Front) | Drum |
Brakes (Rear) | Drum |
Tires (Front) | 3.00-10 |
Tires (Rear) | 3.00-10 |
Fuel Capacity | 1.3 gallons |
Starting System | Electric and kick |
Bore x Stroke | 39.0 x 41.4 mm |
Provides safety warnings regarding operation and maintenance of the scooter.
Lists essential rules for using genuine parts and proper service procedures.
Details how to identify the scooter model and its components using serial numbers.
Provides detailed technical specifications for dimensions, frame, engine, carburetor, and drive.
Illustrates proper routing of cables and harnesses to prevent damage and ensure correct function.
Lists essential torque specifications for engine and chassis fasteners.
Lists special and common tools required for various service procedures.
Details regulations and prohibitions related to noise emission control systems for US models.
General information and notes for lubrication procedures.
Common problems and solutions related to the lubrication system.
Covers removal, inspection, and installation of the oil pump.
Procedure for bleeding air from the oil lines and pump.
Details on cleaning and maintenance of the oil strainer.
Instructions for removing and installing the oil tank.
Guidance on lubricating control cables for smooth operation.
General notes and precautions for maintenance tasks.
Recommended maintenance intervals and tasks for the scooter.
Procedure for inspecting and maintaining the fuel line.
Check and adjust throttle operation and free play.
Remove, clean, and install the air cleaner element.
Spark plug specs, inspection, and replacement information.
Carburetor adjustments: idle speed and ignition timing.
Procedure for checking and adjusting ignition timing.
Check brake shoe wear and brake system free play.
Check front and rear suspension components.
Check tire pressure and tire sizes.
Procedure for performing a compression test on the engine.
General notes and warnings for fuel system service.
Specs for fuel system components like venturi diameter and float level.
Diagnosing and resolving common fuel system problems.
Procedure for removing and installing the throttle valve.
Steps for correctly installing the carburetor after service.
Procedure for adjusting the air screw for optimal engine performance.
Instructions for inspecting and installing the reed valve.
Procedures for removing, cleaning, and installing the fuel tank.
Details on removing and installing the air cleaner case assembly.
General guidelines for engine removal and installation.
Step-by-step instructions for safely removing the engine.
Procedure for removing and installing the engine mounting bracket.
Steps for correctly installing the engine back into the frame.
General precautions for cylinder head, cylinder, and piston service.
Standard and service limit measurements for cylinder components.
Torque specs for cylinder head bolts and spark plug.
Diagnosing common issues with cylinder head, cylinder, and piston.
Procedures for removal, inspection, and installation of the cylinder head.
Instructions for cylinder/piston removal, inspection, and installation.
General information and notes for alternator service.
Torque specification for the flywheel nut.
Lists specialized tools for alternator removal and installation.
Step-by-step guide for removing alternator components.
Instructions for installing the alternator and related parts.
General guidelines for servicing drive/driven pulleys, kick starter, clutch.
Diagnosing and resolving issues with pulleys, kick starter, clutch.
Procedures for kick starter removal, inspection, and installation.
Instructions for removing, inspecting, and installing the drive pulley assembly.
Details on clutch and driven pulley disassembly, inspection, and assembly.
Information on starter pinion removal and inspection.
General guidelines for final reduction service.
Specs for specified oil and oil quantity for the final reduction.
Diagnosing and resolving common final reduction problems.
Step-by-step procedure for disassembling the final reduction unit.
Guidance on inspecting gears and bearings in the final reduction.
Instructions for removing the driveshaft using a hydraulic press.
Procedure for replacing transmission bearings using specialized tools.
Steps for reassembling the final reduction unit.
General info on crankcase and crankshaft separation and assembly.
Service limits for connecting rod big end and radial clearance.
Common issues and solutions related to crankcase and crankshaft.
Procedure for separating the crankcase halves.
Instructions for removing the crankshaft using a hydraulic press.
Methods for inspecting crankshaft big end clearance and runout.
Guidance on inspecting bearings for wear or damage.
Steps for assembling the crankshaft into the crankcase.
Procedure for assembling crankcase halves with gaskets and dowel pins.
General notes on frame cover removal and installation.
Instructions for removing and installing the right and left frame side covers.
Procedure for removing and installing the rear cover.
Steps for removing and installing the center cover.
Procedure for removing and installing the floor plate.
Instructions for removing and installing the front inner cover and rack.
Procedure for removing and installing the front cover.
General guidelines for steering, wheel, brake, and suspension.
Diagnosing and resolving issues with steering, wheel, brake, suspension.
Procedures for removing and installing handlebar components.
Instructions for front wheel removal, inspection, and installation.
Procedures for front brake removal, inspection, and assembly.
Details on pivot arm removal, inspection, and assembly.
Instructions for front shock absorber removal, inspection, and assembly.
Procedures for removing and installing the steering stem.
Guidance on inspecting and replacing steering head ball and cone races.
General guidelines for rear wheel, brake, and suspension.
Service limits for rear wheel rim runout and brake lining thickness.
Diagnosing and resolving issues with rear wheel, brake, suspension.
Instructions for rear wheel removal, inspection, and installation.
Procedures for rear brake disassembly, inspection, and assembly.
Instructions for rear shock absorber removal, inspection, and assembly.
General notes on electrical system service and precautions.
Specs for battery, regulator/rectifier, ignition coil, and spark plug.
Diagnosing and resolving common electrical system problems.
Information on charging circuit, leak test, and voltage inspection.
Details on CDI unit, ignition coil, and alternator exciter coil service.
Procedures for starter circuit, starter relay, and starter motor service.
Inspection and replacement of ignition, handlebar, dimmer, turn signal, horn, stop switches.
Information on oil level sensor and fuel level sensor inspection and operation.
Procedure for instrument replacement and bulb replacement for various lights.
Comprehensive wiring diagram of the scooter's electrical system.
Tables showing continuity for various switches and control operations.
Diagnosing issues when the engine fails to start or starts with difficulty.
Troubleshooting steps for when the engine loses power.
Resolving problems related to poor engine performance at low or idle speeds.
Diagnosing issues causing poor performance at high speeds.
Troubleshooting problems related to the clutch and drive/driven pulleys.
Addressing issues related to poor scooter handling and control.
Diagnosing and resolving problems with the scooter's brake performance.
Troubleshooting when the oil level indicator light does not function correctly.
Diagnosing issues with the fuel gauge not registering correctly or fluctuating.
Troubleshooting when the starter motor does not turn or turns sluggishly.
Diagnosing battery issues related to charging system faults.
Troubleshooting steps to diagnose and fix a lack of spark at the spark plug.