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Displacement | 153 cc |
---|---|
Bore x Stroke | 58.0 mm x 57.9 mm |
Compression Ratio | 10.6:1 |
Transmission | Automatic V-Matic belt drive |
Front Tire | 90/90-14 |
Rear Tire | 100/90-14 |
Wheelbase | 51.8 inches |
Fuel System | PGM-FI |
Ignition | Fully transistorized |
Front Suspension | Telescopic fork |
Rear Suspension | Unit swing |
Front Brake | Hydraulic disc |
Rear Brake | Drum |
Fuel Capacity | 2.1 gallons |
Engine Type | Liquid-cooled, 4-stroke, SOHC, single-cylinder |
Curb Weight | 286 lbs (130 kg) |
Rules for servicing the scooter to ensure proper maintenance and avoid damage.
Defines abbreviations and destination codes used throughout the manual.
Technical data for various scooter systems including engine, electrical, and fuel.
Diagrams showing routing of electrical cables and harnesses for correct installation.
General information and guidelines for servicing the frame, body panels, and exhaust system.
Specific torque values for fasteners related to the frame, body panels, and exhaust system.
Common issues and troubleshooting steps for the frame, body panels, and exhaust system.
Illustrates body panel locations and shows their removal order for '13 and later models.
Details the removal and installation procedures for the front fender.
Explains the process for removing and installing the front grille.
Step-by-step instructions for removing and installing the meter visor.
Procedures for removing and installing the front meter panel.
Details the removal and installation steps for the side cover.
Procedures for removing and installing the under cover.
Instructions for removing and installing the seat.
Steps for removing and installing the center cover.
Details the removal and installation of the inner cover.
Instructions for removing and installing the handlebar front cover.
Step-by-step guide for removing and installing the front cover.
Details the removal and installation of the front lower cover.
Details the removal, installation, and torque values for the exhaust pipe and muffler.
Procedures for removing and installing the centerstand.
General information and procedures for performing maintenance tasks on the scooter.
Schedule outlining required maintenance tasks based on mileage and time intervals for different models.
Steps for inspecting and servicing the fuel line.
Procedures for checking and adjusting throttle grip freeplay and operation.
Instructions for removing, inspecting, and replacing the air cleaner element.
Procedure for removing, inspecting, cleaning, and installing the spark plug.
Detailed steps for inspecting and adjusting valve clearance.
Procedures for checking the engine oil level and performing an oil change.
Inspection and servicing procedures for the cooling system components.
Notices and procedures for handling brake fluid and checking brake pads.
Inspection and service procedures for the front disc brake system.
Inspection and service procedures for the rear drum brake system.
Inspection and adjustment procedures for the Combined Braking System (CBS).
Inspection and servicing for front and rear suspension components.
Illustrates the locations of PGM-FI system components on the scooter.
Provides the electrical wiring diagram for the PGM-FI system.
General information and safety precautions related to the PGM-FI system.
Technical specifications for PGM-FI system components like idle speed and sensor resistance.
Troubleshooting guide for common PGM-FI system symptoms and DTCs.
Diagnostic Trouble Code index linking codes to symptoms and troubleshooting procedures.
Detailed troubleshooting steps for specific PGM-FI Diagnostic Trouble Codes (DTCs).
Illustrates the oil flow and components of the lubrication system.
General information, precautions, and specifications for the lubrication system.
Common issues and troubleshooting steps for the lubrication system.
Procedures for removing, inspecting, and disassembling the oil pump.
Steps for inspecting and replacing the right crankshaft oil seal.
Diagrams illustrating coolant flow when the engine is cold and hot.
General information, warnings, and notices for servicing the cooling system.
Common problems and troubleshooting steps for the cooling system.
Procedures for testing the radiator cap and system pressure.
Steps for replacing coolant and bleeding air from the system.
Procedures for removing and installing the radiator.
Inspection, removal, and disassembly of the water pump and thermostat.
Illustrates the location of cylinder head and valve components.
General information and precautions for servicing the cylinder head and valves.
Common problems and troubleshooting steps related to cylinder head and valve issues.
Procedure for performing a cylinder compression test.
Steps for removing and installing the cylinder head cover.
Procedures for removing, inspecting, and installing the camshaft.
Detailed steps for replacing valve guides, including tools and procedures.
Procedures for inspecting and refacing valve seats.
Illustrates the locations of drive pulley, driven pulley, and clutch components.
General information, specifications, and torque values for the drive pulley, driven pulley, and clutch.
Procedures for checking and replacing the drive belt.
Steps for removing, disassembling, and inspecting the drive pulley.
Procedures for removing, disassembling, and assembling the clutch and driven pulley.
Checking the clutch outer for wear or damage.
Procedures for replacing the driven face needle and ball bearings.
Illustrates the location of final reduction system components.
General information, specifications, and torque values for the final reduction system.
Common problems and troubleshooting steps for the final reduction system.
Procedures for separating the final reduction case.
Inspection of bearings in the left crankcase and driveshaft.
Procedures for removing and installing the driveshaft and its oil seal.
Step-by-step assembly of the final reduction case.
Illustrates the locations of alternator and starter system components.
General information and safety precautions for the alternator/starter system.
Procedures for removing alternator/starter system components.
Steps for installing alternator/starter system components.
Illustrates the location of crankcase and crankshaft components.
General information and specifications for crankcase separation and crankshaft service.
Common issues and troubleshooting steps for the crankcase and crankshaft.
Procedures for separating the crankcase halves.
Steps for inspecting the crankshaft for wear, damage, and runout.
Procedures for cleaning and assembling the crankcase halves.
Illustrates the locations of engine and related mounting components.
General information, precautions, and specifications for engine removal and installation.
Step-by-step procedures for removing the engine from the frame.
Procedures for removing, installing, and inspecting the engine hanger link.
Step-by-step procedures for installing the engine onto the frame.
Illustrates the locations of front wheel, suspension, and steering components.
General info, precautions, specs, and torque for front wheel, suspension, and steering.
Common issues and troubleshooting steps for steering, suspension, and wheel problems.
Procedures for removing, installing, and inspecting the front wheel and its components.
Instructions for removing, installing, and inspecting wheel bearings.
Detailed procedures for removing, disassembling, and inspecting the front fork.
Steps for removing and installing handlebar components, including switches and grips.
Steps for removing, replacing, and inspecting steering stem bearings.
Illustrates the locations of rear wheel, brake, and suspension components.
General info, precautions, specs, and torque for rear wheel, brake, and suspension.
Common issues and troubleshooting steps for rear wheel, suspension, and brake problems.
Procedures for removing and installing the rear wheel and swingarm.
Steps for inspecting and replacing swingarm bearings.
Procedures for removing, inspecting, and disassembling the rear drum brake.
Procedures for removing, installing, and inspecting the rear shock absorber.
Illustrates the locations of hydraulic brake system components.
General info, warnings, precautions, and specs for the hydraulic brake system.
Procedures for replacing brake fluid and bleeding air from the hydraulic brake system.
Procedures for replacing and inspecting brake pads and discs.
Steps for removing, disassembling, inspecting, and assembling the brake master cylinder.
Procedures for removing, disassembling, and assembling the CBS master cylinder.
Steps for removing, disassembling, inspecting, and assembling the brake caliper.
Illustrates the locations of battery and charging system components.
Provides the electrical wiring diagram for the battery and charging system.
General information, warnings, and precautions related to the battery and charging system.
Common issues and troubleshooting steps for the battery and charging system.
Procedures for inspecting battery voltage and condition.
Procedure for testing current leakage in the charging system.
Steps for inspecting charging system voltage at different RPMs.
Procedures for inspecting the starter/charging relay for continuity and operation.
Illustrates the locations of electrical system components for lights, meters, and switches.
General info, notices, and specifications for lights, meters, and switches.
Procedures for removing, installing, and inspecting the headlight for '13 models.
Procedures for removing, installing, and inspecting the combination light for models after '13.
Procedures for replacing bulbs in the turn signal lights for '13 models.
Steps for replacing bulbs in the tail/brake lights for '13 models.
Procedures for replacing license light bulbs and units.
Procedures for removing, installing, and disassembling the speedometer for '13 models.
Initial operation check and inspection of the combination meter for models after '13.
Inspection procedures for the fuel gauge and fuel level sensor.
Procedures for removing, installing, and inspecting the VS sensor.
Procedures for removing, installing, and inspecting the ignition switch.
Inspection procedures for various handlebar switches.
Procedures for removing, installing, and inspecting the main relay.
Inspection procedures for the turn signal light relay in '13 models.
Complete wiring diagram for the '13 model year scooter.
Complete wiring diagram for scooter models after the '13 model year.