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Honda PCX150 2013 User Manual

Honda PCX150 2013
436 pages
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Table of Contents

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Honda PCX150 2013 Specifications

General IconGeneral
Displacement153 cc
Bore x Stroke58.0 mm x 57.9 mm
Compression Ratio10.6:1
TransmissionAutomatic V-Matic belt drive
Front Tire90/90-14
Rear Tire100/90-14
Wheelbase51.8 inches
Fuel SystemPGM-FI
IgnitionFully transistorized
Front SuspensionTelescopic fork
Rear SuspensionUnit swing
Front BrakeHydraulic disc
Rear BrakeDrum
Fuel Capacity2.1 gallons
Engine TypeLiquid-cooled, 4-stroke, SOHC, single-cylinder
Curb Weight286 lbs (130 kg)

Summary

How To Use This Manual

General Information

Service Rules

Rules for servicing the scooter to ensure proper maintenance and avoid damage.

Abbreviations and Codes

Defines abbreviations and destination codes used throughout the manual.

Specifications

Technical data for various scooter systems including engine, electrical, and fuel.

Cable and Harness Routing

Diagrams showing routing of electrical cables and harnesses for correct installation.

Frame, Body Panels, and Exhaust System

Service Information

General information and guidelines for servicing the frame, body panels, and exhaust system.

Torque Values

Specific torque values for fasteners related to the frame, body panels, and exhaust system.

Troubleshooting

Common issues and troubleshooting steps for the frame, body panels, and exhaust system.

Body Panel Locations and Removal Charts

Illustrates body panel locations and shows their removal order for '13 and later models.

Front Fender

Details the removal and installation procedures for the front fender.

Front Grille

Explains the process for removing and installing the front grille.

Meter Visor

Step-by-step instructions for removing and installing the meter visor.

Front Meter Panel

Procedures for removing and installing the front meter panel.

Side Cover

Details the removal and installation steps for the side cover.

Under Cover

Procedures for removing and installing the under cover.

Seat

Instructions for removing and installing the seat.

Center Cover

Steps for removing and installing the center cover.

Inner Cover

Details the removal and installation of the inner cover.

Handlebar Front Cover

Instructions for removing and installing the handlebar front cover.

Front Cover

Step-by-step guide for removing and installing the front cover.

Front Lower Cover

Details the removal and installation of the front lower cover.

Exhaust Pipe/Muffler

Details the removal, installation, and torque values for the exhaust pipe and muffler.

Centerstand

Procedures for removing and installing the centerstand.

Maintenance

Service Information

General information and procedures for performing maintenance tasks on the scooter.

Maintenance Schedules

Schedule outlining required maintenance tasks based on mileage and time intervals for different models.

Fuel Line

Steps for inspecting and servicing the fuel line.

Throttle Operation

Procedures for checking and adjusting throttle grip freeplay and operation.

Air Cleaner

Instructions for removing, inspecting, and replacing the air cleaner element.

Spark Plug

Procedure for removing, inspecting, cleaning, and installing the spark plug.

Valve Clearance

Detailed steps for inspecting and adjusting valve clearance.

Engine Oil

Procedures for checking the engine oil level and performing an oil change.

Cooling System

Inspection and servicing procedures for the cooling system components.

Brake Fluid

Notices and procedures for handling brake fluid and checking brake pads.

Front Disc Brake

Inspection and service procedures for the front disc brake system.

Rear Drum Brake

Inspection and service procedures for the rear drum brake system.

CBS

Inspection and adjustment procedures for the Combined Braking System (CBS).

Suspension

Inspection and servicing for front and rear suspension components.

PGM-FI System

PGM-FI System Location

Illustrates the locations of PGM-FI system components on the scooter.

PGM-FI System Diagram

Provides the electrical wiring diagram for the PGM-FI system.

Service Information

General information and safety precautions related to the PGM-FI system.

Specifications

Technical specifications for PGM-FI system components like idle speed and sensor resistance.

Troubleshooting

Troubleshooting guide for common PGM-FI system symptoms and DTCs.

DTC Index

Diagnostic Trouble Code index linking codes to symptoms and troubleshooting procedures.

Troubleshooting Specific DTCs

Detailed troubleshooting steps for specific PGM-FI Diagnostic Trouble Codes (DTCs).

Lubrication System

Lubrication System Diagram

Illustrates the oil flow and components of the lubrication system.

Service Information

General information, precautions, and specifications for the lubrication system.

Troubleshooting

Common issues and troubleshooting steps for the lubrication system.

Oil Pump

Procedures for removing, inspecting, and disassembling the oil pump.

Right Crankshaft Oil Seal Inspection/Replacement

Steps for inspecting and replacing the right crankshaft oil seal.

Cooling System

System Flow Pattern

Diagrams illustrating coolant flow when the engine is cold and hot.

Service Information

General information, warnings, and notices for servicing the cooling system.

Troubleshooting

Common problems and troubleshooting steps for the cooling system.

Cooling System Testing

Procedures for testing the radiator cap and system pressure.

Coolant Replacement

Steps for replacing coolant and bleeding air from the system.

Radiator / Removal/Installation

Procedures for removing and installing the radiator.

Water Pump/Thermostat

Inspection, removal, and disassembly of the water pump and thermostat.

Cylinder Head and Valves

Component Location

Illustrates the location of cylinder head and valve components.

Service Information

General information and precautions for servicing the cylinder head and valves.

Troubleshooting

Common problems and troubleshooting steps related to cylinder head and valve issues.

Cylinder Compression Test

Procedure for performing a cylinder compression test.

Cylinder Head Cover / Removal

Steps for removing and installing the cylinder head cover.

Camshaft / Removal

Procedures for removing, inspecting, and installing the camshaft.

Valve Guide Replacement

Detailed steps for replacing valve guides, including tools and procedures.

Valve Seat Inspection/Refacing

Procedures for inspecting and refacing valve seats.

Drive Pulley, Driven Pulley, and Clutch

Component Location

Illustrates the locations of drive pulley, driven pulley, and clutch components.

Service Information

General information, specifications, and torque values for the drive pulley, driven pulley, and clutch.

Drive Belt / Replacement

Procedures for checking and replacing the drive belt.

Drive Pulley / Removal

Steps for removing, disassembling, and inspecting the drive pulley.

Clutch/Driven Pulley / Removal

Procedures for removing, disassembling, and assembling the clutch and driven pulley.

Clutch Outer

Checking the clutch outer for wear or damage.

Driven Face Bearing Replacement

Procedures for replacing the driven face needle and ball bearings.

Final Reduction System

Component Location

Illustrates the location of final reduction system components.

Service Information

General information, specifications, and torque values for the final reduction system.

Troubleshooting

Common problems and troubleshooting steps for the final reduction system.

Final Reduction Case Separation

Procedures for separating the final reduction case.

Bearing Inspection

Inspection of bearings in the left crankcase and driveshaft.

Driveshaft / Removal

Procedures for removing and installing the driveshaft and its oil seal.

Final Reduction Case Assembly

Step-by-step assembly of the final reduction case.

Alternator and Starter System

Component Location

Illustrates the locations of alternator and starter system components.

Service Information

General information and safety precautions for the alternator/starter system.

Removal

Procedures for removing alternator/starter system components.

Installation

Steps for installing alternator/starter system components.

Crankcase and Crankshaft

Component Location

Illustrates the location of crankcase and crankshaft components.

Service Information

General information and specifications for crankcase separation and crankshaft service.

Troubleshooting

Common issues and troubleshooting steps for the crankcase and crankshaft.

Crankcase Separation

Procedures for separating the crankcase halves.

Crankshaft Inspection

Steps for inspecting the crankshaft for wear, damage, and runout.

Crankcase Assembly

Procedures for cleaning and assembling the crankcase halves.

Engine Removal and Installation

Component Location

Illustrates the locations of engine and related mounting components.

Service Information

General information, precautions, and specifications for engine removal and installation.

Engine Removal

Step-by-step procedures for removing the engine from the frame.

Engine Hanger Link

Procedures for removing, installing, and inspecting the engine hanger link.

Engine Installation

Step-by-step procedures for installing the engine onto the frame.

Front Wheel, Suspension, and Steering

Component Location

Illustrates the locations of front wheel, suspension, and steering components.

Service Information

General info, precautions, specs, and torque for front wheel, suspension, and steering.

Troubleshooting

Common issues and troubleshooting steps for steering, suspension, and wheel problems.

Front Wheel / Removal

Procedures for removing, installing, and inspecting the front wheel and its components.

Wheel Bearing

Instructions for removing, installing, and inspecting wheel bearings.

Fork / Removal

Detailed procedures for removing, disassembling, and inspecting the front fork.

Handlebar / Removal

Steps for removing and installing handlebar components, including switches and grips.

Steering Stem / Removal

Steps for removing, replacing, and inspecting steering stem bearings.

Rear Wheel, Brake, and Suspension

Component Location

Illustrates the locations of rear wheel, brake, and suspension components.

Service Information

General info, precautions, specs, and torque for rear wheel, brake, and suspension.

Troubleshooting

Common issues and troubleshooting steps for rear wheel, suspension, and brake problems.

Rear Wheel/Swingarm / Removal

Procedures for removing and installing the rear wheel and swingarm.

Swingarm Bearing Inspection/ Replacement

Steps for inspecting and replacing swingarm bearings.

Rear Drum Brake / Inspection

Procedures for removing, inspecting, and disassembling the rear drum brake.

Rear Shock Absorber / Removal/Installation

Procedures for removing, installing, and inspecting the rear shock absorber.

Hydraulic Brake System

Component Location

Illustrates the locations of hydraulic brake system components.

Service Information

General info, warnings, precautions, and specs for the hydraulic brake system.

Brake Fluid Replacement/ Air Bleeding

Procedures for replacing brake fluid and bleeding air from the hydraulic brake system.

Brake Pad/Disc / Brake Pad Replacement

Procedures for replacing and inspecting brake pads and discs.

Brake Master Cylinder / Removal

Steps for removing, disassembling, inspecting, and assembling the brake master cylinder.

CBS Master Cylinder / Removal

Procedures for removing, disassembling, and assembling the CBS master cylinder.

Brake Caliper / Removal

Steps for removing, disassembling, inspecting, and assembling the brake caliper.

Battery and Charging System

System Location

Illustrates the locations of battery and charging system components.

System Diagram

Provides the electrical wiring diagram for the battery and charging system.

Service Information

General information, warnings, and precautions related to the battery and charging system.

Troubleshooting

Common issues and troubleshooting steps for the battery and charging system.

Battery Inspection

Procedures for inspecting battery voltage and condition.

Charging System / Current Leakage Test

Procedure for testing current leakage in the charging system.

Charging Voltage Inspection

Steps for inspecting charging system voltage at different RPMs.

Starter/Charging Relay Inspection

Procedures for inspecting the starter/charging relay for continuity and operation.

Lights, Meters, and Switches

Electrical System Location

Illustrates the locations of electrical system components for lights, meters, and switches.

Service Information

General info, notices, and specifications for lights, meters, and switches.

Headlight ('13 Model)

Procedures for removing, installing, and inspecting the headlight for '13 models.

Combination Light (After '13 Model)

Procedures for removing, installing, and inspecting the combination light for models after '13.

Turn Signal Light ('13 Model)

Procedures for replacing bulbs in the turn signal lights for '13 models.

Tail/Brake Light ('13 Model)

Steps for replacing bulbs in the tail/brake lights for '13 models.

License Light

Procedures for replacing license light bulbs and units.

Speedometer ('13 Model)

Procedures for removing, installing, and disassembling the speedometer for '13 models.

Combination Meter (After '13 Model)

Initial operation check and inspection of the combination meter for models after '13.

Fuel Gauge (After '13 Model)

Inspection procedures for the fuel gauge and fuel level sensor.

VS Sensor

Procedures for removing, installing, and inspecting the VS sensor.

Ignition Switch

Procedures for removing, installing, and inspecting the ignition switch.

Handlebar Switches

Inspection procedures for various handlebar switches.

Main Relay

Procedures for removing, installing, and inspecting the main relay.

Turn Signal Light Relay ('13 Model)

Inspection procedures for the turn signal light relay in '13 models.

Wiring Diagram

Wiring Diagram ('13 Model)

Complete wiring diagram for the '13 model year scooter.

Wiring Diagram (After '13 Model)

Complete wiring diagram for scooter models after the '13 model year.

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