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Honda PCX150 2016 User Manual

Honda PCX150 2016
436 pages
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Table of Contents

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Honda PCX150 2016 Specifications

General IconGeneral
Displacement153cc
Bore x Stroke58.0mm x 57.9mm
Compression Ratio10.6:1
Fuel SystemPGM-FI electronic fuel injection
TransmissionAutomatic V-Matic belt drive
Front Tire90/90-14
Rear Tire100/90-14
Wheelbase51.8 inches
Seat Height29.9 inches
Fuel Capacity2.1 gallons
IgnitionFull Transistorized
Front Suspension31mm telescopic fork
Rear SuspensionTwin shock
Front BrakeHydraulic disc
Rear BrakeDrum
Engine TypeLiquid-cooled, 4-stroke, SOHC

Summary

GENERAL INFORMATION

SERVICE RULES

Essential guidelines and precautions for servicing the vehicle to ensure safety and proper execution.

SPECIFICATIONS ('13 MODEL)

Key technical data and measurements for the 2013 model of the vehicle.

SPECIFICATIONS (AFTER '13 MODEL)

Key technical data and measurements for models manufactured after 2013.

MAINTENANCE

MAINTENANCE SCHEDULE ('13 MODEL)

Recommended maintenance intervals and tasks for the 2013 model.

VALVE CLEARANCE

Instructions for inspecting and adjusting the valve clearance.

ENGINE OIL

Procedure for checking and changing the engine oil.

COOLING SYSTEM

Maintenance procedures for the vehicle's cooling system.

BRAKE FLUID

Information and warnings regarding brake fluid handling and maintenance.

BRAKE SHOES/PADS WEAR

Procedure for inspecting brake shoes and pads for wear.

PGM-FI SYSTEM

PGM-FI SYSTEM DIAGRAM

Schematic diagram illustrating the PGM-FI system wiring and connections.

PGM-FI SYMPTOM TROUBLESHOOTING ('13 MODEL)

Troubleshooting guide for symptoms related to the PGM-FI system in 2013 models.

DTC INDEX ('13 MODEL)

List of Diagnostic Trouble Codes (DTCs) for the PGM-FI system in 2013 models.

DTC TROUBLESHOOTING ('13 MODEL)

Step-by-step troubleshooting procedures for specific DTCs in 2013 models.

ECM

Procedure for the removal and installation of the Engine Control Module (ECM).

IGNITION SYSTEM

ELECTRIC STARTER

SYSTEM DIAGRAM

Schematic diagram of the electric starter system wiring and connections.

FUEL SYSTEM

FUEL LINE INSPECTION

Procedure for inspecting the fuel lines, including pressure relieving and fitting checks.

FUEL PUMP UNIT

Procedure for inspecting, removing, and installing the fuel pump unit.

THROTTLE BODY

Procedure for removing, installing, and disassembling the throttle body.

FUEL INJECTOR

Procedure for removing, installing, and inspecting the fuel injector.

LUBRICATION SYSTEM

COOLING SYSTEM

COOLANT REPLACEMENT/AIR BLEEDING

Steps for replacing coolant and bleeding air from the cooling system.

CYLINDER HEAD/VALVES

CYLINDER/PISTON

DRIVE PULLEY/DRIVEN PULLEY/CLUTCH

CRANKCASE/CRANKSHAFT

ENGINE REMOVAL/INSTALLATION

ENGINE REMOVAL

Step-by-step instructions for removing the engine from the vehicle frame.

ENGINE INSTALLATION

Step-by-step instructions for installing the engine into the vehicle frame.

FRONT WHEEL/SUSPENSION/STEERING

STEERING STEM REPLACEMENT

Detailed steps for replacing steering stem bearings.

REAR WHEEL/BRAKE/SUSPENSION

HYDRAULIC BRAKE

TROUBLESHOOTING

Troubleshooting guide for common hydraulic brake system issues.

BRAKE FLUID REPLACEMENT/AIR BLEEDING

Procedure for replacing brake fluid and bleeding air from the hydraulic system.

BATTERY/CHARGING SYSTEM

BATTERY

Procedure for removing, installing, and inspecting the battery.

CHARGING SYSTEM

Procedure for inspecting the charging system's voltage and current.

LIGHTS/METERS/SWITCHES

WIRING DIAGRAM

WIRING DIAGRAM ('13 MODEL)

Wiring diagram for the vehicle's electrical system for the 2013 model.

WIRING DIAGRAM (AFTER '13 MODEL)

Wiring diagram for the vehicle's electrical system for models after 2013.

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