EasyManua.ls Logo

Honda EX650 User Manual

Honda EX650
45 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Question and Answer IconNeed help?

Do you have a question about the Honda EX650 and is the answer not in the manual?

Honda EX650 Specifications

General IconGeneral
TypePortable Generator
ModelEX650
Fuel TypeGasoline
AC Output120V
Rated Voltage120V
Frequency60 Hz
Starting SystemRecoil
Rated Power Output500W
Maximum Power Output650 Watts
Continuous Operating Hours8.3 hours
Dimensions (L x W x H)465 x 370 x 420 mm

Summary

Safety

Safety Label Location

Labels warn of potential hazards. Read them carefully. Contact dealer for replacements if labels are damaged.

Safety Information

Understand the manual before operating. Be familiar with controls and safe operating procedures to prevent accidents.

Fire and Burn Hazards

Exhaust system gets hot. Keep generator away from materials. Muffler is hot after use. Cool before storing indoors.

Component Identification

Controls

Engine Switch

Used to start and stop the engine. Positions: OFF, ON (for hot restart), CHOKE (for cold start).

Recoil Starter

Pull starter grip lightly until resistance, then pull briskly. Return gently to prevent damage.

Pilot Lamp

Illuminated when generator is operating normally and producing electrical power.

Ground Terminal

Connected to frame and receptacles. Consult electrician for local codes before use.

Oil Alert System

Prevents engine damage by stopping the engine if oil level is too low.

AC Circuit Protector

Automatically shuts off AC circuit when overloaded or if there's an electrical problem.

DC Terminals

Used only for charging 12-volt automotive batteries. Terminals are color-coded.

DC Circuit Protector

Shuts off DC battery charging circuit when overloaded or if there's a battery connection problem.

Generator Use

Building Electrical Connections

Connections for standby power must be made by a qualified electrician. Must isolate generator from utility power.

Ground System

Connects frame to ground terminals. Not connected to AC neutral wire.

Special Requirements

Follow OSHA regulations, local codes, or ordinances. Generators may need registration with utility companies.

AC Operation

Start engine, ensure pilot lamp is on, then plug in appliance. Avoid overloading.

DC Operation

Used only for charging 12-volt automotive batteries. Connect cables with correct polarity.

Connecting Battery Cables

Disconnect vehicle ground cable. Connect positive and negative battery cables to generator terminals.

Disconnecting Battery Cables

Stop engine. Disconnect negative and positive battery cables from generator and battery.

High Altitude Operation

Performance decreases at high altitude. Carburetor modification may be needed for operation above 6,000 ft.

Pre-Operation Check

Engine Oil

Check oil level before each use on a level surface with engine stopped. Use recommended oil.

Fuel Recommendation

Check fuel level. Refill if low. Use gasoline with 86 octane or higher. Avoid stale fuel.

Starting and Stopping the Engine

Starting the Engine

Set switch to CHOKE (cold) or ON (hot). Pull starter grip until compression, then pull briskly.

Stopping the Engine

Turn off AC appliances, disconnect DC cables, then turn engine switch to OFF.

Maintenance

Maintenance Schedule

Periodic maintenance and adjustment is necessary for good operating condition. Intervals shown in schedule.

Engine Oil Change

Drain oil while warm. Refill with recommended oil. Dispose of used oil properly.

Air Cleaner Service

Clean or replace air cleaner element regularly to prevent carburetor malfunction.

Spark Plug Service

Inspect, clean, and gap the spark plug. Use recommended plug type and ensure proper tightening.

Spark Arrester Maintenance

Service spark arrester every 100 hours to maintain efficiency. Clean carbon deposits and inspect for damage.

Transporting and Storage

Troubleshooting

Engine Start Issues

Flowchart to diagnose why the engine will not start, covering fuel, spark, and oil.

AC Power Issues

Troubleshooting steps for no electricity at AC receptacles, checking circuit protectors and defects.

DC Power Issues

Troubleshooting steps for no electricity at DC terminals, checking circuit protectors and connections.

Wiring Diagram

Specifications

Customer Service Information

Related product manuals