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Honda GoldWing GL1100 Service Manual

Honda GoldWing GL1100
356 pages
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Brakes
Transmission
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About
This
Manual
The
GL11
00
Service Manual is divided into
19
sections, The
first (index) page
of
each section is marked
with
a black tab that
lines up
with
the tabs on this page. The section symbols printed
on the
tabs
also
appear
at
the
top
of
each
right page.
Furthermore, the section titles appear at the
top
of
each left
page so you can quickly
get
to
where you
want
to
be
in
the
manual.
Section index pages list the contents
of
each section and give
specific page references. Except for the Specifications and
General Information sections. "Service Information"
follows
each index; be sure to read those
few
lines before you start any
procedure to avoid any difficulty once you're in the middle
of
a
job. In most cases a torque reference drawing
will
be in Service
Information. Beginning
with
this manual, torque values
are
given in the metric standard
newton·
meters (N·m) and
foot~
pounds (ft-Ib). (See page
1-5
for a specific explanation
of
the
use
of
metric equivalents). A system troubleshooting list
follows
the torque reference drawing. and then the service procedures
begin.
All service procedures are based on the standard
GL11
00. In
those
few
isntances where the Interstate and Aspencade
models differ. the variations
will
be called
out
in the text or a
note. Variations between the different model years are also
called
out
Sections 1 - 3 apply to the
whole
motorcycle,
while
sections4-
18
describe parts of the
Gl11
00
grouped according
to
location.
Section 19, ·'Accessories". covers torque specifications and
removal/installation
of
accessories.
Be
sure to refer to the
Maintenance Schedule (Section
31
whenever a motorcycle is
brought in for service. Use the schedule
to
know
what
the
vehicle needs to stay in peak condition and
within
EPA-
established emission standards. The first schedule main-
tenance is especially important since
it
compensates
for
the
initial wear that occurs during the break-in period.
All information, illustrations. directions and specifications
included in this publication
are
based on the latest product
information available at the
time
of
approval for printing. Honda
Motor
Co.,
Ltd. reserves the right to make changes at any
time
without
notice and
without
incurring any obligation whatever.
No
part
of
this publication may
be
reproduced
without
written
permission.
1~=G=e=n=e=r=a=1
=In=f=o=r=m=a=t=io=n===~11
I
Specifications
II
1==M=a=in=t=e=n=a=n:::;c=e======~~
1
....
_F_u_e_I_S_y_s_t_e_m
r:.i
I=C=O=O=li=n=g=s=y=s=t=e=m=====~E
I
Engine
Removal/Installation
II
,
....
_C_y_li_n_d_e_r_H_e_a_d_s
1I
I
Crankshaft/Piston
•
==================.
Clutch
.
II
================~
..
Final
Drive
--=
_F_ra_m_e_/_s_u_s_p_e_n_s_io_n
E!
m
···
•••
'.'
-----------------'
==W=h=e=e=ls=/=T=ir=e=s==========~.
_lg_n_it_io_n
C
_C_h_a_rg_in_g
C
_S_t_a_rt_e_r
----JC
Lights/
Switches/
Instruments/Wirin
Accessories
------_.--_._--
-

Table of Contents

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Honda GoldWing GL1100 Specifications

General IconGeneral
Displacement1085 cc
Compression Ratio9.2:1
IgnitionElectronic
Transmission5-speed
Final DriveShaft
Front SuspensionTelescopic fork
Front BrakesDual disc
Rear BrakesSingle disc
Fuel System4 x Keihin carburetors
Rear SuspensionPro-Link
Fuel Capacity5.3 gallons
Dry Weight272kg
Engine TypeLiquid-cooled, 4-stroke, horizontally opposed 4-cylinder

Summary

General Information

Service Safety

Explains the meaning of WARNING and CAUTION symbols and provides important safety notices for workshop procedures.

Specifications

Standards and Service Limits

Lists standards and service limits for various engine components like fuel system and cylinder head.

Maintenance

Maintenance Service Information

Provides essential information, warnings, and torque values for performing maintenance.

Maintenance Troubleshooting

Guides for diagnosing and resolving common engine and system performance issues.

Fuel System

Fuel System Troubleshooting

Provides a troubleshooting flowchart for fuel system issues like starting and performance.

Cooling System

Cooling System Troubleshooting

Lists common cooling system problems and their potential causes.

Engine Removal and Installation

Cylinder Head

Cylinder Head Troubleshooting

Guides on diagnosing and resolving cylinder head issues like low compression or noise.

Crankshaft and Piston

Crankshaft/Piston Troubleshooting

Helps diagnose issues like excessive noise, low compression, or smoke related to the crankshaft/piston.

Clutch

Clutch Troubleshooting

Guides for diagnosing clutch slipping, disengagement, or rough operation issues.

Transmission

Transmission Troubleshooting

Helps diagnose issues with shifting gears or the transmission jumping out of gear.

Final Drive

Final Drive Troubleshooting

Guides for diagnosing final drive noise, oil leaks, or wheel rotation issues.

Frame and Suspension

Frame and Suspension Troubleshooting

Offers diagnostic steps for suspension issues like wobble, vibration, or hard/soft suspension problems.

Brakes

Brake Troubleshooting

Guides for diagnosing brake lever/pedal softness, drag, or chatter issues.

Wheels/Tires

Ignition

Ignition Troubleshooting

Guides for diagnosing engine starting and performance issues related to ignition.

Charging

Charging Troubleshooting

Provides diagnostic flowcharts for battery discharging and charging rate issues.

Starter

Starter Troubleshooting

Guides for diagnosing issues when the engine won't start or the starter is slow.

Lights, Switches, Instruments/Wiring

Lights, Switches, Instruments/Wiring Troubleshooting

Provides flowcharts for diagnosing electrical issues like no lights or power.

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